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WOODWORKING CIRCULAR-SAW ACCIDENTS Bulletin No. 1190 UNITED STATES DEPARTMENT OF LABOR James P. Mitchell, Secretary BUREAU OF LABOR STATISTICS Ewan Clague, Commissioner REPORTS ON INDUSTRIAL HAZARDS AND WORKING CONDITIONS* Annual Reports on Work Injuries: A collection of basic industrial injury data for each year, presenting national average injury-frequency and severity rates for each of the major industries in the United States. Individual establish ments may evaluate their own injury records by comparison with these data. Price Bull. 1161+ Work Injuries in the United States During 1952......... 30 cents Pull. 1137 Work Injuries in the United States During 1951......... 25 cents Bull. 1098 Work Injuries in the United States During 1950......... 25 cents Injuries and Accident Causes: Intensive studies of the frequency and severity of work injuries, the kinds of injuries, types of accidents, and causes of ac cidents in selected major industries; Bull. 1 1 7 h Bull. 1139 Injuries and Accident Causes in Warehousing Operations.. 1+0 cents Injuries and Accident Causes in the Manufacture of Paperboard Containers.................................. 35 cents Bull. 1118 Injuries and Accident Causes in Carpentry Operations.... 35 cants Pull. 1079 Injuries and Accident Causes in Plumbing Operations..... 25 cents Bull. 1036 Injuries and Accident Causes in the Manufacture of Pulp and Paper................. .. .................... 30 cents Bull. 1023 Injuries and Accident Causes in theManufacture of Clay Construction Products.......... .. .....................30 cents Bull. 962 Injuries and Accident Causes in Textile Dyeing and Finishing............................................... 1+5 cents Bull. 9l+9 Injuries and Accident Causes in Fertilizer Manufacturing ** Bull. 92l+ Injuries and Accident Causes in the Pulpvrood-Logging ** Industry, 191+3 and 191+1+............................. .. Bull. 881+ Injuries and Accident Causes in the BrewingIndustry, 19U+..................................................... 15 cents Pull. 855 Injuries and Accident Causes in theSlaughtering and Meat-Packing Industry, 191+3.... .. .....................15 cents Bull. 839 Fatal Work Injuries in Shipyards, 191+3 and 191+1+......... #*■ Bull. 83l+ Shipyard Injuries, 191+1+.................................. ** Bull. 805 Injuries and Accident Causes in the Foundry Indust ry,19!+2 #* Special Series No. 5 Injuries to Crewmen on Inland Waterways...... 20 cents Bull. 1001+. Work Injuries in Construction, 191+8-1+9.................. 25 cents Report No. 28 Injury Rate Variations in the Boilershop-Products Industry, 1951...................................... *** Report No. 62 Work Injury Rates in the Fluid-Milk Industry, 1952... *** Report No. 83 Injuries and Injury Rates in Water-Supply Utilities, 1953........... .................................... *** *For sale b y Superintendent of Documents at prices indicated. How to order publications: Address your order to the Superintendent of Documents, Government Printing Office, Washington 25, D.C., with remittance in check or money order. Currency is sent at sender's risk. Postage stamps not acceptable. Publications can be purchased also at the following BLS Regional Offices; 3l+l Ninth Ave.,Rm.lOOO, New York 1, N.Y.; 105 W. Adams St., 10th Floor, Chica go 3, 111.} 63O Sansome St.,Rm. 802, San Francisco 11, Calif.; 10 Oliver St., Boston 10, Mass. *# Out of print but available in many libraries. •JHH+Free — Address request to Bureau of Labor Statistics, U. S. Department of Labor, Washington 25, D. C. Woodworking CIRCULAR-SAW ACCIDENTS A detailed analysis of accidents resulting from the operation of woodworking circular saws. 1951 and 1952 Bulletin No. 1190 January 1956 UNITED STATES DEPARTMENT OF LABOR James P. Mitchell, Secretary BUREAU OF LABOR STATISTICS Ewan Clague, Commissioner sale by the Superintendent of Documents, U S. Government Printing Office, Washington 25, D.C. - Price 45 cents Digitized for For FRASER CONTENTS Page Summary................................................................. 1 Scope and method of surrey.... ........................................ Definitions.......................................................... Disabling work injury........................ Nondisabling work injury.................................... Average time charge per disabling injury........................ Agency of injury.... ............................................. Accident type.............................. Hazardous working condition.............. Agency of accident............. Unsafe act............................. 2 U U The circular saw and its hazards............... .......... ............. 7 5 5 5 6 6 6 6 Kinds of injuries experienced...................... Death................... Permanent-partial disabilities.................... Temporary-total disabilities........... Nondisabling injuries.............. 9 10 10 10 12 Activity of injured at time of injury...................... 12 Accident analysis........... Agency of injury................. Accident types........................... 13 13 13 Accident causes........... Hazardous working conditions........................................ Unsafe acts............................... 15 16 19 Recommendations for accident prevention.................. 23 Appendixes A — Statistical tables............................................... 31 B— Excerpts from American Standard Safety Code for Woodworking Machinery................................................ h8 C— Safe operating practices......................................... 65 i Charts Page 1. Activity of injured.............................................. 2. Nature of injury.......................... 11 3. Type of accidents............................................ . II4 2+. Hazardous working conditions........ 16 5. Violations of State safetycodes................................. 18 6. Unsafe acts.................................................... 20 ii iv iv W OODW ORKING CIRCULAR-SAW ACCIDENTS SUMMARY Because of their tendency to produce injuries of greater-than-average severity, -woodworking circular-saw accidents deserve special attention in all accident-prevention programs. 1/ Deaths are not common in these accidents, but permanent disabilities occur much more frequently than in other kinds of accidents. Nearly half (I 48 percent) of the disabling injuries in this survey re sulted in some degree of permanent disability. In contrast, the proportion of permanent impairments among all disabling injuries experienced in manu facturing activities generally averages less than 6 percent. 2/ It is impossible on the basis of any data available to estimate either the annual volume of circular-saw accidents or the total amount of manpower lost because of those accidents. It is obvious, however, that the injury total is large and that the resulting economic losses are huge. In nearly 80 percent of the circular-saw accidents analyzed, the injured person received his injury by coming into contact with the saw blade. Gener ally, he was feeding 1-umber into the saw at the time of injury, but contact with the blade also occurred frequently when: (a) removing scraps of lumber or sawdust from the saw table; (b) adjusting or changing blades; or (c) plac ing lumber on the saw table. #This report was prepared in the Branch of Industrial Hazards, Bureau of Labor Statistics, U. S. Department of Labor, by Frank S. McF,lroy and George R. McCormack. l/ Definitions appear under Scope and Method of Survey. For woodwork ing circular saw, see p. 3 * For other definitions, see p. I: et seq. £/ See annual summaries of work injuries in the United States during 1951,”1952, and 1953j BLS Bulls. 1137 and II 6I4} and press release of Octo ber 7 , 1954. -1- -2- The injuries were predominately hand and finger cases. Cuts and lacera tions were most common, but a high proportion were amputations. Many of these were multiple amputations. Hazardous working conditions, which could have been corrected, and un safe acts, which should not have been committed, were equally prominent among the causes of the accidents analyzed. Generally, both were involved, and gen erally they were so interrelated that if either had been absent the accident probably would not have occurred. Hazardous conditions were factors in the occurrence of 99 percent of the accidents for which full details were avail able and unsafe acts were causal factors in 96 percent. The most common hazardous condition encountered was the absence of any cover guard for the saw blade. This was a factor in the occurrence of well over half of the accidents. Next in numerical importance were defective cover guards, that is, guards which were improperly designed, constructed, or ad justed and as a result failed to provide the intended protection. Signifi cantly, 57 percent of the identified hazardous conditions constituted viola tions of applicable legal safety requirements. The unsafe acts which most frequently contributed to the occurrence of the accidents were: placing the hand in line with the blade when feeding lumber? using the hand instead of a push stick to move material past the blade? failing to use available safety devices? and failing to adjust safety devices to the work being performed. ' SCOPE AND METHOD OF SURVEY This survey originated in discussions at the annual meetings of the International Association of Governmental Labor Officials. It was conducted as a joint project of the safety inspection services of the several States and the Bureau of Labor Statistics of the United States Department of Labor. The purpose of the survey was to assemble in as great detail as possible ac curate information regarding the causes of circular-saw accidents. Collection of the individual case reports was assigned to the State safety inspectors and the analysis of the data was undertaken by the Bureau of Labor Statistics. To assure a valid and representative analysis, the study was planned to include approximately 1,200 accidents drawn from not less than 12 States. Actually, 12 States 3/ and the District of Columbia participated. The volume of cases collected (1,021) fell somewhat short of the goal and, unfortunately, a rather high percentage of the cases reported was concentrated in 5 States (tables 1 and l£). 3/ Arkansas, California, Connecticut, Illinois, Iowa, Michigan, Minne sota, New Jersey, New York, Rhode Island, West Virginia, and Wisconsin. -3- In order to insure uniformity in the data, the following general princi ples were adopted and issued as instructions to the State inspectors; 1. Reports were requested for all types of accidents in which wood working circular saws were involved in any way, and which resulted in injury to any person regardless of the severity of the injury. Reports were not to be limited to compensable cases, nor lost-time cases, but were to include minor injuries. 2. The term "woodworking circular saw" was defined as any type of circular saw commonly used in shopwork. Included were hand-fed table saws, self-feed table saws, swing cutoff saws, and radialarm cutoff saws. Large circular saws used primarily in sawmill and logging operations and portable circular saws were specifically excluded. 3. Reports were requested for any accident in which a person was injured— (a) By contact with any part of a woodworking circular saw, such as the blade, frame, bed, guard, motor, driving mecha nism, electric circuits, etc. (b) By contact with materials being fed to, or taken from, a saw. (c) By being struck by any material, chips, splinters, sawdust, etc., thrown by a saw. (d) While setting up, adjusting, or performing any other work in connection with a saw. Strains, sprains, etc., resulting from slips, falls, or over exertion when associated in any way with the operation or servicing of a saw were reportable. h* Reportable cases were to be identified through reference to plant records or through inquiry during regular plant visits of the State inspectors and were to be selected without regard to the industry or type of operation in which the accident occurred. A request was made that compensation reports on file in State offices nob be used as the source of leads because that procedure general ly would result in the omission of many minor-injury cases. Circu lar-saw accidents occurring during 1951 and up to the time of the inspector’s visit in 1952 were reportable. 5. It was requested that each report be based on an actual in vestigation and represent the personal findings of the State inspector. The investigation was to include (a) an inspection of the saw involved in the accident and of the premises in which 371429 0 - 56 -2 the saw was located and (b) an interview with each available per son who could supply information regarding the accident and its causes. As a test procedure, the survey proved that the collection of analytical data in routine visits by State safety inspectors is highly feasible in re spect to accidents resulting in disabling injuries. However, the lack of plant records relating to accidents which produced only minor injuries made the reporting of such cases less than satisfactory and precluded any effort to establish a ratio between disabling and nondisabling injuries or to pro vide a separate analysis of nondisabling-injury cases. In some of the co operating jurisdictions, efforts to obtain reports on nondisabling-injury cases were abandoned after a few unsuccessful attempts. Definitions Disabling Work Injury.— A disabling work injury is defined as an injury which arises out of and in the course of employment re stilting in death, per manent-total disability, permanent-partial disability, or temporary-total disability. The definitions of these several disability classifications, given in the American Standard Method of Compiling Industrial Injury Rates approved b y the American Standards Association, 19h5> are as follows: (1) Fatality.— A death resulting from an industrial injury is classified as an industrial fatality regardless of the time intervening between injury and death. (2) Permanent-Total Disability.— An injury other than death which permanently and totally incapacitates an employee from follow ing any gainful occupation is classified as permanent-total disability. The loss, or complete loss of use, of any of the following in one accident is considered permanent-total dis ability: (a) both eyes; (b) one eye and one hand, or arm, or leg, or foot; (c) any two of the following nob on the same limb: hand, arm, foot, or leg. (3) Permanent-Partial Disability.— The complete loss in one acci dent of any member or part of a member of the body, or any permanent impairment of a function of the body or part there of to any degree less than permanent-total disability is clas sified as permanent-partial disability, regardless of any pre existing disability of the injured member or impaired body function. The following injuries are not classified as per manent-partial disabilities: (a) hernia, if it can be re paired; (b) loss of fingernails or toenails; (c) loss of teeth; (d) disfigurement; (e) strains or sprains not caus ing permanent limitation of motion; (f) fractures healing completely without deformities or displacements. -5- (10 Temporary-Total Disability.— Any injury not resulting in death or permanent impairment is classified as a temporary-total dis ability if the injured person, because of his injury, is unable to perform a regularly established job, open and available to him, during the entire time interval corresponding to the hours of his regular shift on any one or more days (including Sundays, days off, or plant shutdowns) subsequent to the day of injury. Wondisabling Work Injury.— An injury other than those defined above, which arises out of, and in the course of employment, is classified as a non disabling work injury. Included in this group are those injuries which did not require the loss of time except for medical or first-aid treatment. Average Time Charge per Disabling Injury.— The relative severity of a temporary injury is measured by the number of calendar days during which the injured person is unable to work at any regularly established job, open and available to him, excluding the day of injury and the day on which he returns to work. The relative severity of death and permanent impairment cases is determined by reference to a table of economic time charges included in the American Standard Method of Compiling Industrial Injury Rates. These time charges, based upon an average working-life expectancy of 20 years for the entire working population, represent the average percentage of working abil ity lost as the result of specified impairments, expressed in unproductive days. The average time charge per disabling injury is computed by adding the days lost for each temporary injury and the days charged according to the standard table for each death and permanent impairment and dividing the total by the number of disabling injuries. The accident-cause analysis procedure used in this survey differs in some respects from the procedure specified in the American Standard Method of Compiling Industrial Accident Causes. The deviations from the Standard in clude the introduction of an additional analysis factor, termed the "agency of injury" and the modification of the standard definitions of some of the other factors. These changes permit more accurate cross classifications. The factors used and their definitions ares Agency of Injury.— The standard classification provides for the selec tion of but one "agency" in the analysis of each accident. By definition, this agency may be either (a) the object or substance which was unsafe and thereby contributed to the occurrence of the accident, or (b) in the absence of such an object or substance, the object or substanoe most closely related to the injury. Under this definition, therefore, a tabulation of "agencies" for a group of accidents includes objects or substances which may have been inherently safe and unrelated to the occurrence of the accidents, as well as those which led to the occurrence of accidents because of their condition, location, structure, or method of use. The development of the classification "agency of injury" represents an attempt to separate and classify separately these two agency concepts. -6- As used in this study, the "agency of injury" is the object, substance, cr bodily reaction which actually produced the injury, selected without re gard to its safety characteristics or its influence upon the chain of events constituting the accident. Accident Type.— As used in this study, the accident-type classification assigned to each accident is purely descriptive of the occurrence resulting in the injury and is related specifically to the agency of injury. It indi cates how the injured person came into contact with, or was affected by, the previously selected agency of injury, as for example, fell against saw blade. The definition represents a change from the standard procedure in two respects: First, the accident-type classification is specifically related to the previ ously selected agency of injury; second, the sequence of selecting this factor is specified. Hazardous Working Condition.— Under the standard definition, the hazard ous working condition indicated in the analysis is defined as the "unsafe me chanical or physical condition of the selected agency which could have been guarded or corrected." An example of such a hazard is the lack of a guard for the point-of-operation of a circular saw. This implies the prior selec tion of the "agency" but does not provide for recognition of any relationship between the hazardous condition and accident-type classifications. Nor does the Standard provide for any definite relationship between the "agency" and the "accident-type" classifications. To provide continuity and to establish direct relationships among the various analysis factors which will permit cross classification, the standard definition was modified for this study to read: "The hazardous working condi tion is the hazardous condition which permitted or occasioned the occurrence of the selected accident type." The hazardous-condition classification, therefore, was selected after the determination of the accident-type classi fication. It represents the physical or mechanical reason for the occurrence of that particular accident without regard to the feasibility of corrective measures. Agency of Accident.— For the purpose of this study, the agency of acci dent was defined as "the object, substance, or premises .in or about which the hazardous condition existed," as, for example, the saw which was unguarded. Its selection, therefore, is directly associated with the hazardous condition leading to the occurrence of the accident and not with the actual occurrence of the injury. In many instances,the agency of injury and the agency of ac cident were identical. The double agency classification, however, avoids any possibility of ambiguity in the interpretation of the "agency" tabulation. Unsafe Act.— The unsafe act definition used in this survey is identical with the standard definition, i. e., "that violation of a commonly accepted safe procedure which resulted in the selected accident type." THE CIRCULAR SAW AND ITS HAZARDS The circular saw is one of the most widely used machines in industry. A basic machine of the woodworking industry, it is also used extensively in lumber yards, wholesale and retail building supply stores, in pattern shops of foundries and other plants where models or patterns may be needed, and in the shipping and maintenance departments of companies in nearly all indus tries. Despite a general awareness that circular saws are extremely hazardous when improperly used, the casual use of these machines by untrained operators is not only tolerated, but apparently is the rule rather than the exception in many establishments. The roster of occupations represented in the injury list compiled for this study clearly reflects this practice. In addition to the regular woodworking occupations, such as saw operators, cabinet workers, and carpenters, the list includes porters, janitors, custodians, elevator operators, hand truckers, truckdrivers, maintenance mechanics, punch-press operators, plumbers, electricians, welders, sheet-metal workers, shipping clerks, and salesmen. The list also includes single cases of injury to the president of a manufacturing firm, the vice president of another firm, a stu dent, an instructor, and an artist. In many instances the inherent hazards of the machine were intensified or released because of the lack of understand ing of those hazards on the part of these casual operators. The hazard fre quently lies not so much in the equipment as in the degree of control exer cised by management over the use of the machine. Circular saws are used, generally, for "ripping" (cutting lumber along its grain) or "cross cutting" (cutting lumber across its grain). However, with special attachments, "rabbeting," "dadoing" or "grooving," and "molding" operations may be completed. The circular saw is used, primarily, for cut ting lumber, but it may be used for cutting wallboard, plastic, and other ma terials. Usually, special blades are necessary when processing materials other than lumber. Basically, the circular saw is composed of a frame, a saw disc or blade, a table on which lumber is fed to the disc, and the power transmission appa ratus for transmitting power to the cutting tool. With radial-arm saws and swing or jump cutoff saws, the lumber is held stationary on the table and the blade is moved against it. In the variety or universal type circular saw, the saw blade projects through the table and the lumber is moved against the blade. In some instances, lumber is fed to the blade mechanically but generally feeding is done manually. The most obvious hazard in circular-saw operations is the possibility that the operator will contact the rapidly moving blade while he is feeding -8- or removing stock. A slight miscalculation of distance, a knot, cross grain, or damp spot in the wood sufficient to alter its resistance to the saw, caus ing it to vibrate or change the speed with which it accepts the cut, are suf ficient to throw the operator’s hand into the blade if it is unguarded. The inability of the human eye to register short and rapid interruptions of light intensifies this hazard. As the rim of the saw revolves, light is alternately passed between the saw teeth and momentarily interrupted by the passage of the teeth. The eye, adjusting to the intensity of the light passing between the teeth, frequently cannot register the shadows cast by the teeth, and the teeth become practically invisible, making it difficult for the operator to judge how close it is safe to come to the cutting point. For even the most skillful operator, a hood guard for protection at the point of operation and a firmly fixed shield to prevent contact with the portion of the blade beneath the table are essential. A somewhat less obvious hazard, of which the unskilled operator frequent ly is not aware, is the possibility of being struck by materials thrown back by the saw. The forward or cutting edge of the blade, revolving downward, cresses the lumber down against the saw table and tends to give the operator a feeling that the material is held firmly and safely in place. When a long piece is fed through the saw in a ripping operation, however, the severed por tions of the material must pass the upturning back edge of the blade. If the cut stock is pushed out of line or if it tends to spring together as it leaves the blade, it may bind or catch on the up-riding saw teeth. Lacking an ade quate hold-down guard, these teeth will not simply enlarge the cut; instead, they will carry the material up, over the top of the blade, and propel it violently toward the operator. Injuries from kickbacks tend to be serious and may result in death. As a minimum gesture to safety, operators should be trained to stand out of line with the blade. Effective prevention of kickbacks, however, requires the installation and use of mechanical devices. Hoods, which completely cover the blade and automatically maintain a downward pressure on the stock, will not only prevent contact with the blade, but will resist any tendency of the stock to ride up and over the blade. Properly alined metal strips, called '’splitters, ” fixed rigidly behind the saw blade will spread the cut wood to prevent its binding on the back of the saw, and '•antikickback-dogs'* may be applied to restrain the backward movement of the stock if binding should occur. Kickbacks are not common in the operation of swing saws or jump saws. Unless restrained by a device to prevent their being moved beyond the edge of the table, however, these saws are capable of inflicting serious injuries by coming into contact with the body of the operator. Here again the rule of standing out of line with the blade is an essential element in operator training. Belts, pulleys, gears, and shafts used to transmit power to circular saw blades, when not properly covered, constitute serious hazards to operators, cleaners, and repairmen. Unguarded inrunning rolls of mechanical feed devices -9- with which some saws are equipped may offer a serious threat to the operator's fingers even though they reduce the possibility of his coming into contact with the saw blade. Sawdust thrown by the blade may produce eye irritations and, if allowed to accumulate on the floor, may create slipping hazards. Poor housekeeping in the area around a circular saw is particularly dangerous, since a slip or trip might cause the operator to contact the saw blade. Some hazards encountered by saw operators, however, do not involve con tact with the machine or with materials thrown by the machine. Since most of the operations require some manual handling of lumber, there is always the possibility of splinter punctures, of fingers being pinched in placing the materials in position, of fingers or toes being crushed by dropped or falling materials, or of muscles being strained in overlifting. The hazards connected with the operation of circular saws have been widely recognized and a considerable amount of research has been done in try ing to reduce them. Probably the most widely known work in this connection is the '’American Standard Safety Code for Woodworking Machinery" approved by the American Standards Association in 195U. b / In addition, many of the States have developed safety codes or regulations covering the operation of circular saws. Besides the State safety codes which vary extensively, 5/ several States, as well as some private organizations, have prepared educa tional pamphlets dealing with safe practices in circular-saw operations. 6/ KINDS OF INJURIES EXPERIENCED The 1,021 injuries reported in the survey included 1 fatality, 281 per manent-partial disabilities, 309 temporary-total disabilities, and b 30 non disabling injuries. (See table 1.) 7/ Nearly two-thirds of the injuries h / Reprinted in part in appendix B, (p. I4.8). 5/ For a comparison of the State safety codes with the American Stand ard, Fee Bureau of Labor Standards report, Woodworking Machines: A Compari son of State Safety Codes with A.S.A. Code 01.1, 1950. 6/ For examples, see excerpts printed in appendix C, (p.65)> from the National Association of Mutual Casualty Companies, Woodworking Circular Saws: Protection for Variety and Universal Types, 1950, and State of California, Department of Industrial Relations, Division of Industrial Safety, Taming the Circular Saw, 1950. 7/ Because nondisabling injuries were not fully reported, the number in cluded should not be considered as indicating the respective occurrence ratios of disabling and nondisabling injuries. -10- were cuts or lacerations, whereas more than one-fifth were amputations. Al most 90 percent of the cases and practically all those resisting in permanentpartial disability were hand or finger injuries; about 5 percent were head in juries; and slightly more than 1+ percent were injuries to the trunk (table I4). Death The single death case reported was unusual in that the extreme serious ness of the injury was not apparent at the time of the accident. In this ac cident, a jointer operator, who was temoorarily using a circular saw, touched the saw blade while he was attempting to remove a piece of scrap lumber from the saw table. His ring finger was amputated and his thumb badly lacerated. His death two days later was attributed to schock. Permanent-Partial Disabilities The 281 permanent-partial disabilities included 223 amputations, and 58 lacerations and fractures which culminated in some residual loss of use of a body part or function. In 1 of the amputations, a hand was lost; in 157, a single finger or thumb was lost; and in 65, 2 or more fingers were lost. All but 3 of the amputations resulted from contact with the saw blade. The 3 exceptions included 1 case in which an operator's finger was caught be tween the conveyor belt of a mechanically fed ripsaw and the saw frame. An other case involved an operator who was wearing gloves. An arbor nut caught his glove and his finger was pulled off at the second joint. In the third case the operator mashed his finger against the saw table while he was oiling lumber beside the saw. The 58 permanent loss-of-use injuries included 50 cuts or lacerations and 8 fractures. Fingers were affected in all of the fractures but 1 (a nose fracture) and in all of the laceration cases but 6 (5 hands and an arm). All but two of the permanent loss-of-use injuries resulted from contact with the saw blade. The two exceptions, a nose fracture and a permanent impair ment of both thumbs, occurred when the operators were struck by lumber kicked back by the saw. Temporary- Total Disabilities The temporary-total disabilities consisted primarily of cuts and lacera tions (77 percent of the total), fractures (12 percent), and bruises and con tusions (9 percent). The remaining 2 percent included 1 case of eye irrita tion and 7 cases of strains or sprains. (See table )i.) Finger and thumb injuries were most common, accounting for 230 of the 309 temporary-total disabilities. The remainder included 30 hand injuries, 11 arm injuries, 25 injuries to the trunk, 11 head injuries, and 2 foot in juries. The arm, hand, and finger injuries were primarily cuts, lacerations, or fractures. The trunk injuries were mostly bruises and contusions. -11- Ninety percent of the cuts and lacerations resulted from contact with the saw blade. All but one of these were arm, hand, or finger injuries. Most of the other temporarily disabling cuts and lacerations were inflicted by lumber, primarily by lumber kicked back by the saw. Nearly two-thirds of the temporarily disabling fractures resulted from contact with the saw bladej most of the remainder occurred when the operators were struck by lumber kicked back from, the saw. All but three of the frac tures were hand or finger injuries. The others included two cases of ribs fractured by kicked-back lumber and a fractured ankle. The latter injury oc curred in a most unusual manner. The operator of a self-feed ripsaw shut off the saw and climbed onto the machine to remove a large knot which had jammed the feed rolls. In getting down he lost his balance and fell against the starting switch. When the saw started, his foot was drawn into the feed rolls. 37142 9 0 - 56 -3 -12- Most of the disabling bruises and contusions were inflicted by kickedback lumber. Trunk injuries predominated, but kickbacks were also responsi ble for I4 eye injuries, 2 arm injuries, 2 finger injuries, and a hand injury. Nondisabling Injuries The nondisabling-injury pattern was very similar to that of the tempo rary- tota3. disabilities. Approximately 80 percent were cuts or lacerations, about 10 percent were bruises and contusions, and most of the remainder were eye irritations. Nearly all of the cuts and lacerations and one-half of the bruises and contusions were hand, finger, or arm injuries. Most of the other bruises and contusions were trunk injuries. About 87 percent of the nondisabling cuts and lacerations resulted from contact with the saw blade. Kicked-back lumber inflicted most of the others, although there was an appreciable number of hand and finger punctures from splintered lumber. Most of the nondisabling bruises and contusions resulted from kickbacks. Flying sawdust produced most of the eye irritations. ACTIVITY OF INJURED AT TIME OF INJURY Nearly three-fourths of the reported injuries occurred while the injured person was feeding material into a saw. In about 11 percent of the cases he was removing material from the saw and in another 11 percent he was cleaning on or around the machine at the moment of injury. The remainder of the inju ries occurred while the operator was either making adjustments to the machine or was moving materials to or from the machine. The most serious injuries, that is, those which resulted in permanentpartial disability, fell into much the same activity pattern. About 70 per cent occurred in feeding operations; about 13 percent, in the course of re moving material from the saw; almost 13 percent, during cleaning operations; and about I; percent, in other associated operations (table 3 )* Cuts and lacerations were the most common injuries in each of the desig nated activities. The high degree of hazard associated with circular saw op erations, however, was vividly indicated by the fact that amputations were the second most common kind of injury in every activity classification. Even more significant, in each of three activity classifications (feeding, remov ing materials, and cleaning), the number of amputations was greater than the total of all injuries other than cuts and lacerations (table 5 ). -13- ACCIDENT ANALYSIS Agency of Injury A very high proportion (80 percent) of the injuries to circular-saw op erators as reported in this study resulted from direct contact with the saw blade (tables 7> 3, and 9). Only a few (2 percent) resulted from contact with other parts of the machines. Most of the other injuries were inflicted by lumber (15 percent) or sawdust (3 percent). About one-fourth of the injuries resulting from contact with the saw blade were amputationsj most of the remainder were cuts or lacerations. The injuries inflicted b y lumber were primarily bruises, contusions, or cuts. Those inflicted by sawdust were all eye irritations. Accident Types Although no two of the reported accidents were exactly alike in every detail, the general characteristics of the accidents in circular saw opera tions formed a pronounced pattern. Emphasizing the most obvious accident possibility in the operation, 78 percent of the cases involved contact between the operator and the moving saw blade (tables 9-13 inclusive). A few of these, occurring in the operation of swing saws or radial-arm saws, were instances in which the saw itself moved into contact with the operator. Their small representation in the total, how ever, is not indicative of the relative accident potential associated with these saws— it merely reflects the relatively smail number of such saws in use. Contact with the revolving blade of a table saw occurred in a variety of ways. In the most common occurrence, the operator simply pushed his hand in to the blade along with the lumber he was feeding to the machine; one-fourth of all the reported accidents occurred in this manner. In some of these in stances the operator simply misjudged the distance to the cutting point and allowed his hand to come too close to the blade. This circumstance reflects in large measure the inability of the human eye to distinguish the dark areas of the saw teeth from the open areas between the teeth when the blade is mov ing at high speed. This same tendency of the moving teeth to become invisi ble undoubtedly was also a factor in the considerable number of accidents (about 18 percent) in which the operator touched or moved his hand into the blade while he was removing materials from the saw table. Accidents originating as kickbacks of the lumber being fed to the saw are commonly associated with impact injuries inflicted by the flying materi als. A considerable number of such cases were reoorted— about 11 percent of the total were cases in which the operator was struck by material thrown by the saw. However, a somewhat greater proportion of the total (1 b percent), were cases in which kickbacks threw the operator’s hand into the saw blade. Another significant group, about 8 percent, in which the initiating cir cumstance was closely allied to a kickback was composed of cases in which the operator's hand slipped from the material being fed and struck against the saw blade. Some of these were "slips" in the simple sense of the word. In many instances, however, the slip was precipitated by vibration or unexpected resistance to the forward movement of the lumber being fed. Although most of the accidents involving contact with the saw blade oc curred in the course of cutting operations, there were enough other cases to emphasize that a saw is potentially hazardous at any time. In somewhat over -15- 2 percent of the cases, the operator moved his hand into the blade while he was making adjustments to the machine. In nearly 2 percent of the accidents, his hand struck the moving blade while he was stacking material on the saw table. And, more remotely associated with saw operations, some 2.5 percent of the cases were incidents in which people fell and in falling struck against a revolving saw blade. Some of these persons were merely passing the machine when they tripped or slipped and had no duties connected with its operation. The relatively small group of accidents which did not involve contact with either the saw blade or the material thrown by the saw was quite varied. The largest number of these accidents, although probably of least importance in terms of the seriousness of the resulting injuries, were those in which the operators’ eyes were irritated by flying sawdust. A small number of operators crushed their fingers under lumber which they were moving to or from the saw, and a few experienced strains from overlifting. Another small group consisted of cases in which fingers or toes were caught in feed rolls or power belts at tached to the saws. ACCIDENT CAUSES Modern accident analysis is based on two premises: First, there is an identifiable cause for every accident} and, second, when that cause is known, it is usually possible to eliminate it or counteract it as a source of future similar accidents. In many instances a variety of circumstances contribute to the occurrence of an accident, and the course accident prevention should take may seem confused because of the multiplicity of possible avenues of action. It is commonly accepted, however, that every accident may be traced to the ex istence of some hazardous working condition, to the commission of an unsafe act, or to a combination of these accident-producing factors. The sole purpose of accident analysis, as applied to large groups of cas es, is to determine what specific factors within each of these two categories of accident causes are most frequently involved in the occurrence of acci dents. It is then possible to plan a safety program focused on the elimina tion of the most common specific accident causes to the end that the volume of injuries will be substantially reduced. It must be recognized, however, that accident analysis has definite lim itations. At best, it can furnish clues only as to the direction in which accident-prevention activities can most effectively be pointed. The details of the safety program must be developed by the individual in control of the safety program. In addition, it must be recognized that in accident analysis, the two factors— hazardous working condition and unsafe act— are not neces sarily exclusive. In other words, the analysis procedure is not directed to ward the determination of a single major cause for each accident. Such a de termination would involve an exercise of analytical judgment seldom possible from the available facts. On the contrary, an effort is made to determine independently for each accident (1 ) whether there was a hazardous condition -16- which contributed to its occurrence, and (2 ) whether the accident was directly associated with an unsafe act. The findings of this survey indicate that hazardous working conditions contributed to at least 98 percent of the circular-saw accidents reported and unsafe acts, to 85 percent. There were, however, some cases for which full details were lacking. In those cases, it was not possible to determine wheth er hazardous working conditions existed or whether unsafe acts were committed. Excluding these accidents for which data v»ere incomplete, 99.7 percent of the reported circular-saw accidents were associated with hazardous working condi tions and 96.6 percent were related to unsafe personal actions. Hazardous Working Conditions Nearly 90 percent of the reported accidents can be ascribed to one gen eral category of physical hazards— inadequate guarding of the circular saw it self. The remainder were largely associated with defects in materials or equipment (5 percent of the total) and the lack of eye protection for the op erators (I4 percent). A relatively small number were attributed to general -17- environmental hazards or to placement hazards (tables 17 , 18, and 19). Significantly, 57 percent of the hazardous working conditions identified in these cases represented violations of the State safety laws or regulations applicable in the jurisdictions where the particular accidents occurred. For the accidents which resulted in serious injuries— i. e., permanent-partial disabilities— the proportion involving legal violations was 65 percent. Ob viously, greater compliance with the applicable State safety requirements would drastically reduce the volume of circular-saw accidents. Inadequately Guarded Agencies.— The group of accidents attributed to in adequate guarding is particularly important— not only because it constitutes such a large proportion of the total volume of cases, but because of the se verity of the resulting injuries. The 1 reported death and 99 percent of the permanent disabilities resulted from accidents in this group. On the average, each disabling injury arising from these accidents represents 380 days lost or charged. Nearly two-thirds of the accidents in this group (58 percent of all cases analyzed) resulted from a single very obvious hazardous condition— the absence of a hood or cover guard for the circular-saw blade. This lack of protection constitutes a legal violation in practically all jurisdictions and probably is the most readily recognized hazard associated with saw operations. Only rarely can either the owner of the equipment or the operator reasonably claim to be ignorant of the existence of such a hazard. A more insidious hazard arises when an inadequate cover guard is provided. Here the semblance of protection instills a false sense of safety and, in ef fect, invites the operator to omit the precautions he would normally take if no guard were present. This false sense of security was responsible for 2 k percent of the accidents attributed to inadequate guarding (21 percent of all cases reported)— more than a third as many cases as were attributed to the ab sence of any guard. Most of these inadequate hood guards were either inef fectively designed or improperly applied to the saw so that they did not com pletely and automatically cover the blade. The absence of antikickback devices was responsible for about 7 percent of the accidents ascribed to inadequate guarding, and the inability of pro vided devices to perform their intended function was responsible for 2 percent more. The other accidents falling in the inadequate guarding category arose primarily from the absence of guards on automatic feed rolls and from the ab sence of restraining devices to prevent the movement of swing saw3 beyond the edge of the saw table. Defective Agencies .— Although the group of accidents ascribed to defect ive agencies was relatively small, it encompassed a wide variety of specific hazards. The most commonly encountered hazard in the group consisted of rough or splintered lumber— but few of the accidents resulting from such a hazard produced disabling injuries. -18- In the more serious category two cases were reported in which chips from cracked saw blades were thrown against the operators. Several accidents in volving swing saws resulted from defects in the counterweight mechanism. In two instances improperly adjusted counterweights failed to hold the saws at the end of the back swing* permitting them to bounce forward unexpectedly. In five other instances the counterweight cables broke and allowed the saw to swing freely. Three accidents were caused by improperly adjusted feed rolls, and three resulted from broken hood guards or defects in the arms supporting the guards, which permitted the guards to touch the saw blade. In one case an unstable platform, on which the operator was standing, tipped— throwing him against the saw table. Similarly, an uneven place in the floor caused an operator to fall against his machine; another operator was struck b y a kickback because the antikickback dog which should have protected him had been bent and not re placed; and, in another instance, a gouge in the surface of the saw table threw the limber being fed out of line, causing a kickback. Other Hazardous Conditions.— Although the American Standard Safety Code for IfbodworD.ng_Machinery" specifies that eye protection shall be provided -19- wherever danger from dust, flying chips, etc., exists, relatively few circu lar saw operators are provided with goggles or face shields. The absence of such protection was responsible for about h percent of the reported accidents, but fortunately none of the resulting eye injuries was permanently disabling. Inadequate space around the saw and the absence of lifting equipment for handling heavy timbers accounted for most of the environmental hazards. The placement hazards noted were primarily those of poor housekeeping: either dis carded scrap on the floor or improperly piled lumber. Unsafe Acts Most of the unsafe acts associated with the accidents under study were violations of simple and fundamental rules of safe practice— rules which should be so ingrained into the thinking of every operator that their observ ance becomes automatic. The fact that violations of these rules occur so fre quently constitutes an indictment of the supervisory control, or the lack of such control, exercised over the use of circular saws. Many of the injured persons were casual or occasional operators who presumably had received little or no training in the use of the equipment. The errors they committed prob ably reflect their lack of know-how. A restriction limiting the use of cir cular saws to qualified operators might have prevented many of these accidents. Such a restriction, however, is only a partial answer to the problem. The majority of the injured persons were regular operators— presumably trained and experienced in the safe operation of the equipment. Their lapses point to the need for continued reemphasis of safe practices and procedures, and supervi sory enforcement of the rules of safe practice. Misuse of Hands.— The most common unsafe act encountered was the failure of the operator' to" protect his own hands (tables 20 and 21). This occurred primarily in three ways: (1) he used his hands where he should have used a tool or jig, thus bringing his hands unnecessarily into the danger zone of possible contact with the saw blade; (2) he held improperly the material which he was feeding into the saw; or (3) he failed to hold the material securely. In most of these instances the saw blade was unguarded and the hazard should have been obvious. The most common fault in this general category was that of holding the lumber so that the hand was directly in line with the saw blade. With the hand in this position, the slightest miscalculation of distance or the slight est vibration of the material can result in the operator’s pushing his hand directly into the blade. This happened in 18 percent of the cases studied. In nearly as many cases, 16 percent of the total, the fault of the oper ator was that he attempted to push a narrow piece of lumber past the blade by hand instead of using a jig or push stick; or he attempted to remove scrap or sawdust from around the blade with his hand instead of using a brush or push stick. In many of these instances the contact with the blade was the result of miscalculation as to where the cutting point of the blade was. In others, 371429 0 - 56 -4 -20- Chart 6. CIRCULAR-SAW ACCIDENTS Unsafe Acts PERCENT OF ALL UNSAFE ACTS Failing to use provided safeguards Placing hands in path of saw blade Using hands instead of equipment Operating or working too fast Failing to correctly adjust safeguards Taking an unsafe position Taking an insecure hold Other UNITED STATES DEPARTMENT OF LABOR BUREAU OF LABOR STATISTICS where the operator was attempting to remove cutoff strips from between the blade and the guide, the strip caught on the blade and threw his hand against the teeth. The third major group of unsafe acts in the misuse-of-handscategory con- -21- sisted of instances in which the operator failed to maintain a good grip on the material he was feeding to the saw. Because of this failure, some opera tors’ hands simoly slipped off the material and plunged into the blade. Oth ers failed to hold the lumber firmly enough to prevent its vibrations from throwing their hands off and into the saw. These cases constituted 5 percent of the unsafe acts. All of the misuse-of-hands cases reflect either deliberate and unneces sary chance-taking or a complete lack of appreciation of circular-saw hazards. It is significant, however, that relatively few of these violations of safe operating procedure could have resulted in serious injury if the saws had been equipped with adequate hood guards. Misuse of Equipment.--Closely allied to the misuse of hands were the at tempts to use circular saws for purposes other than those for which they were designed— such as attempting cuts which should be made on a band saw, a router or a shaper. Here again, some of the safe practice violations can be as cribed to the operator's lack of training, but some of the injured operators were experienced and should have known better. Similarly, there were in stances in which operators attempted to use obviously defective equipment de spite the self-evident rule that a defective circular saw should never be used. The unsafe acts of this general category comprised about h percent of the total. Making Safety Devices Inoperative.— In a significant number of instances the operator was injured simply because he failed to use an available hood guard or other safety device, or because he failed to adjust the guard which was in place so that it would function properly. This group included 30 per cent of the cases studied. Again, the operator's lack of training in the use of circular saws accounts for some of the faulty performances, but in the ma jority of cases the violation of good practice appears to have been due sim ply to a desire to avoid the inconvenience of replacing or adjusting the guard, or perhaps to a lack of patience for the time required to observe the safe practice. Operating or Working at Unsafe Speeds.— In some 12 percent of the unsafe acts the hazards of haste were more obvious than in the preceding cases. The most common violation of the safe procedure in the group of accidents attrib uted to unsafe operating speeds was the practice of cleaning or adjusting the equipment while the blade was running. The risk involved in such an action should be obvious to anyone who has any training or experience in the opera tion of machinery. Somewhat less obvious to anyone other than an experienced saw operator is the error of forcing the work or feeding too fast. A number of the kickback accidents in the study resulted from this fault of being hasty. -22- This general group of unsafe acts also included a few instances which did not involve inherent hazards in the equioment. These were cases in which the operator was injured in moving materials to and from the saw table— most commonly the injuries were either splinter punctures or pinched fingers. The splinter wounds generally resulted from taking hold of lumber or sliding the hand along a piece of lumber without first looking to see if the lumber was rough or splintered. The pinched fingers resulted primarily from lack of at tention when placing lumber on the saw table. Unsafe Position.— About 7 percent of the accidents in the study occurred because the operator unnecessarily placed himself in a hazardous posi tion. Most commonly he stood directly in line with the saw blade while he performed ripping operations. This invites injury in the event a kickback occurs. Less commonly, some operators climbed onto the saw table for one reason or another while the saw was running, or stood on boxes or pieces of lumber to reach across the saw table. The lucky ones simply fell against the table or to the floor. Some fell or slipped against the blade. Failure to Wear Safe Attire.— About 2 percent of the accidents result ed from unsafe acts o f t h i s general category — two-thirds of the accidents in this group occurred because the operators wore unsafe apparel, and onethird occurred because the operators failed to wear recommended protective devices. Workers who handle lumber commonly wear gloves or leather hand protec tors while they nile or move the material. This is desirable protection in such operations, but all rules of safe practice positively forbid workers to use hand covers while they are working on or around moving machinery. Simi larly, it is a fundamental safety rule that machine operators should not wear loose clothing while at their machines— loose sleeves and neckties are par ticularly hazardous. The most serious accidents in this group were those in which the opera tors* gloves were caught by the saw teeth and their hands were pulled into the blade* One operator lost four fingers in such an accident. Loose sleeves were responsible for a number of similar accidents. Safe practice rules invariably prescribe that workers wear protective goggles or face shields in any operation where there is a possibility of dust or materials being thrown off by the equipment being used. Circular-saw op erators as a group tend not to observe this safety rule and as a result ex perience a considerable number of eye injuries. A majority of these injuries -23- are minor irritations inflicted by flying sawdust, but serious eye injuries inflicted by heavier materials thrown by the saw are not uncommon. By chance, only one case included in the study was of a serious nature. In this case, the operator was struck by a knot thrown back by the saw. Any of the minor injuries, however, might have been serious. In any event, all of the injuries might have been prevented if the operator had been wearing goggles or a face shield. RECOMMENDATIONS FOR ACCIDENT PREVENTION To illustrate the general types of accident problems arising in the op eration of circular saws, a number of accidents were selected for detailed study. These accidents were then analyzed by a member 8/ of the Division of Safety Standards and Services of the United States Departmfflit of Labor’s Bu reau of Labor Standards and suggestions were made to indicate how these acci dents might have been prevented. In presenting these accident-prevention suggestions, there is no intent to imply that they constitute a comprehensive set of safety rules for the op eration of circular saws. The accidents described here are typical cases of frequent occurrence, but they do not in any sense represent the full range of hazards encountered in saw operations. Many of the comments include references to specific provisions in safety standards which have been developed and issued through the American Standards Association. These standards have received wide acceptance as authoritative guides to the safe conduct of industrial operations, and observance of their recommendations can do much to eliminate the possibility of injury in the use of woodworking and other industrial equipment. It should be emphasized, how ever, that conformance with the American Standards Safety Codes will not al ways constitute compliance with the legal safety requirements of the several States. A knowledge of the State regulations and full compliance with their requirements is mandatory, but the safety-minded operator will also want to be familiar with the American Standards and will apply their recommendations to eliminate any hazards which are not covered in the State regulations. 8/ Sheldon W. Homan, Safety Engineer The accident case stories on which this analysis is based have been grouped under three major headings of unsafe physical conditions. A discus sion of the accident case stories follows. Unguarded or Inadequately Guarded Saw Blade The unguarded saw blade is the unsafe physical condition for which there can be no excuse because guards are available which can be used for most cut ting operations. But an unsafe physical condition alone does not necessarily lead to an accident— in most cases an unsafe act is also involved. And when an unsafe act is performed where an unsafe physical condition exists, an ac cident is bound to happen sooner or later. A basic rule for operating any machine, "Never attempt to clean the ma chine while it is in motion," is particularly applicable to the circular saw. Under some conditions it might be permissible to use a brush to clear away scraps or sawdust from the table while the blade is turning, but under no con dition should the hands be used for this purpose. The violation of this basic rule in the following two cases indicates lack of proper employee training and inadequate supervision by management. 1. As a saw operator reached across the saw blade to remove some lumber scraps from the table, his hand struck the blade. a. Circular saws should be equipped with hoods in con formance with Section 14.1 .2 (a) of the American Standard Safety Code for Woodworking Machinery. b. Operators should use a brush to remove scraps or saw dust from the saw table; hands alone should never be used for that purpose. Stopping the saw before attempting to clean the table constitutes an even better practice. 2. A chip of wood was wedged between the spreader and the throat piece. The operator attempted to remove it while the saw was running. The chip loos ened suddenly and the workman's hand struck the blade. He amputated his index finger. a • Circular saws should be equipped with hoods in conform ance with Section Iul.2(ra) of the American Standard Safety Code for W oodworking Machinery. b . When scrap wood cannot be removed with a brush, the work man should open the switch and wait for the blade to come to rest before cleaning the machine. Closely alined to cleaning machinery in motion is the unsafe act of ad justing machinery in motion. A common fault in circular-saw operation is -25- attempting to adjust or reset the fence while the blade is running. Aside from the danger involved, more accurate setting can be made if the saw is at rest. Another dangerous practice is adjusting the height of the saw above the table or adjusting the tilt of the table while the power is on. Accidents of this type indicate that recognized safe practices were not a part of standard op erating procedures. 3. motion. An employee was adjusting the fence while the unguarded saw was in His fingers struck the blade and were severely lacerated. a. Circular saws should be equipped with hoods in con formance with Section 14..1 .2 (a) of the American Standard Safety Code for Woodworking Machinery. b. Workmen should make adjustments on the saw only when the saw is at rest. h . While a cabinetmaker was using a ripsaw, he reached under the table to loosen the table-tilting handle. He missed the handle and struck the blade, amputating his index finger. Investigation disclosed that the portion of the blade under the table was guarded in front by the tilting quadrant and on the side by a piece of sheet metal but that there was a gap of several inches between the quadrant and the sheet metal. a. Portions of circular-saw blades, beneath and behind tables, should be guarded in conformance with Section I4..I.I of the American Standard Safety Code for Woodworking Machinery! b. Employees should make adjustments on the saw only when the saw blade is at rest. Machinery accidents frequently occur when gloves or loose clothing catch in the moving equipment and draw the operator into contact with some part of the machine. When the part of the machine contacted is a rapidly revolving unguarded saw blade, results can be disastrous. 5. A carpenter had ripped a board into two strips. As he reached over the blade for one of the strips, his sleeve was caught by the saw and his arm pulled against the blade. Investigation disclosed that the saw was unguarded and that the carpenter was wearing a loose-sleeved shirt. a. Circular ripsaws should be equipped with hoods in conformance with Section 14..1 .2 (a) of the American Standard Safety Code for Woodworking Machinery. b. Saw operators should not wear loose flowing garments, long sleeves, neckties, etc. (See Section 7.^.1 of the Standard.) 6. A workman was wearing gloves while using a circular saw. The blade -26- caught one of his gloves and his thumb was amputated. a. Circular saws should be equipped with hoods in conform ance with~"Section lul.2(a) of the American Standard Safety Code for Woodworking Machinery. b. Gloves should not be worn while operating woodworking machines. (See Section 7»^«1 of the Standard.) Poor housekeeping and unguarded machines together are a dangerous combi nation. Without good housekeeping, which includes an exhaust system to remove sawdust in woodworking shops, accidents are bound to happen. An effective system of sawdust removal and floor maintenance would have removed the con tributing cause of the two accidents (7 and 8) described below. 7. An operator was ripping a piece of lumber. As he neared the end of the cut, his foot slipped on some sawdust and he fell, striking the saw. a. Circular1 saws should be equipped with hoods in con formance with Section 1;.1.2(a) of the American Standard Safety Code for Woodworking Machinery. b. Good housekeeping should be maintained around wood working machinery. (See Section 7 .1.2 of theT Standard.) Pro vision should be made for the removal of shavings and “sawdust, (See Section 2.1.1(d) of the American Standard Safety Code for Woodworking Machinery and the American Standard Regulations for the Installation of Blowers and Exhaust Systems for Dust, Stock, and Vapor Removal.) 8. A boat builder was sawing plywood parts on a circular saw. While reaching for a piece of stock, he stepped in a depression in the floor, caus ing him to fall against the table saw. Investigation disclosed that (l) the operator had removed the guard from the saw, and (2) the floor was in poor condition. a. The prevision of Section 14..1 .2 (a) of the Standard has been violated when the hood is removed. b. A system of floor maintenance is a necessity around woodworking machinery. (See Section 2.2.1 of the Standard.) In many cases where both an unsafe ohysical condition and an unsafe act are involved, it is difficult tc determine which was the more important fac tor. It may be even more difficult to determine the reason for the unsafe act. The unsafe act may be due to inattentiveness on the part of the opera tor because of worry, anger, or some other personal factor. It may be due to lack of skill or training. Unsafe work practices, particularly when coupled with inadequate supervision, are the cause of many injuries. One or more -27- unsafe acts contributed to each of the following accidents: 9. An employee was ripping a board on a circular saw. As he fed the board to the saw, his thumb, being in line with the blade,was amputated. In vestigation disclosed that the guard was the stationary or fixed type and had been set at three inches above the table, a . Circular saws should be equipped with hoods in conform ance with Section k»l«27a) of the American Standard Safety Code for Woodworking Machinery, The hood and mounting of the saw should be arranged so that the hood will automatically adjust itself to the thickness of, and remain in contact with, the material being cut, b. Before operating a circular saw, the workman should re ceive careful instructions in the hazards of the saw and the safe method of operation, (See Section 7»5 of the Standard,) The workman should stand tcTthe side of the lumber being cut with his hands out of line with the saw blade. 10. A saw operator was using a swing cutoff saw to cut short pieces of material. He pulled the saw through his finger. Investigation disclosed that the saw was unguarded. a. Swing cut-off saws should be equipped with hoods in con formance with Section I4..I.7 of the American Standard Safety Code for Woodworking Machinery. b. Before operating a circular saw, the workman should re ceive careful instructions in the hazards of the saw and the safe method of operation. (See Section 7.9 of the Standard,) Employee should grasp the handle of the saw with his right hand, hold the lumber being cut against the stop rail with his left, and keep his body well away from the path of the saw. 11. An employee was ripping a piece of wood on a saw which was near the door to the office. When someone called to him from the office, he turned his head. His hand struck the blade and he amputated three fingers. a. Circular saws should be equipped with hoods in con formance with Section l;«1.2(a) of the American Standard Safety Code for Woodworking Machinery. b. The operator’s lack of concentration on the work being done is apparent. On the other hand, no one should call to, or in any way distract, an operator when he is feeding lumber through a saw. 12. A laborer was sawing a piece of lumber on a circular saw. The saw blade was dull and pinched the lumber, throwing his hand into the unguarded saw. 371429 0 - 56 -5 -28- a. Circular saws should be equipped with hoods in con formance with Section 14..1 .2 (a) of the American Standard Safety Code for Woodworking Machinery. b. Systematic inspection of all woodworking machines and safety equipment should be maintained. (See Section 7.1»1 of the Standard,) Dull saw blades should be immediately removed from service. (See Section 7 . 1 . 2 of the Standard.) Violation of these principles indicates lack of planning and supervision. 13. A maintenance man was ripping a narrow board. As he fed the stock to the saw, his hand struck the blade and amputated his thumb. Investigation disclosed that the saw was unguarded. a. Circular saws should be equipped with hoods in con formance with Section 1|.1.2(a) of the American Standard Safety Code for Woodworking Machinery. b. Push sticks should be used when cutting short or nar row pieces of material. (See Section of the Standard.) This unsafe work practice is the cause of many accidents. lU. A woodworker was using a dado blade to cut a groove from the center of a board to six inches from each end. In order to make the cut, he removed the guard from the saw and placed the board down on the blade. When he dropped the board, it kicked back and his hand struck the blade. When necessary to remove the hood guard, jigs or other devices' should be used to hold the lumber being cut. (See Section 7.2.6 of the Standard.) Lack of Protection Against Kickbacks Kickbacks can be caused by a dull or poorly set saw, warped wood, knots, forcing the cut, or other reasons. The remedy is well known— a spreader, an antikickback device attached to the hood, and safe operating practices such as not forcing the cut and standing to one side of the board being ripped. 15. While an employee was ripping a board, it kicked back and struck his chest. Investigation disclosed that the saw was unguarded and that the employee stood directly in front of the saw. a. In addition to a hood, circular saws should be equipped with spreaders and nonkickback fingers or dogs in conformance with Section l|.1.2(b) and (c) of the American Standard Safety Code for Woodworking Machinery. -29- b. Employees should receive careful instructions in the hazards of circular saws and the safe method of operation be fore being; permitted to operate them. (See Section 7.5 of the Standard.) Workmen should stand to one side of the material being c u t . Other Unsafe Physical Conditions Not all woodworking machine accidents are due to lack of a hood or anti kickback devices. Other unsafe physical conditions also contribute to the ac cident experience as shown by the following accident case stories. 16. While an employee was using a swing cutoff saw, the counterweight chain broke and the saw swung forward, striking the workman’s hand. Investi gation disclosed that the chain was worn. a. Counterweights shall not depend for their proper function ing upon any rope, cord, or spring. (See Section 14..1 .7 (b) of the American Standard Safety Code for Woodworking Machinery.) b. A systematic inspection of all woodworking machines and safety equipment (Section 7.1 of the Standard) would have revealed the worn chain and proper maintenance would have assured its re placement. 17. While an employee was using a swing cutoff saw, the unguarded belt jumped from the pulley and struck his hand, lacerating it. a. Driving power for woodworking machinery should be pro vided b y individual motor or motors mounted on the machine when ever possible, or on a separate base adjacent to the machine with power transmission medium properly guarded. (See Section 3»1»2 of the American Standard Safety Code for Woodworking Machinery.) b. All belts and pulleys should be guarded in accordance with the specific requirements of the American Standard Safety Code for Mechanical Power Transmission Apparatus. (See Section 37l.l(j) of the American Standard Safety Code for Woodworking Machinery.) 18. An operator was cutting stock on a swing saw. When he released the arm, it swung and then bounced back, the blade striking his hand. A latch or equivalent device should be provided to catch and retain the saw at the rear of the table to prevent its rebounding. {See Section lu 1.7(d) of the American Standard Safety Code for Woodworking Machinery.) -30- 19. A millman was using a radial saw with a dado blade to notch end sec tions of window sills. As he was sliding a piece into position for cutting, his hand struck the saw blade. Investigation disclosed that the saw was not designed so that the saw would return automatically to its "rest" position, A radial saw should be installed with the front end of the unit slightly higher than the rear so that the cutting head will return gentlv to the starting position when released by the op erator. However, the tilt should not be enough to cause a re bound , (See Section lt,l,9(d) of the American Standard. Safety Code for Woodworking Machinery.) 20. A carpenter was changing the guard on a ripsaw. As he turned, he struck the starting switch and his finger was amputated by the blade. Switches should be installed so as to minimize the danger of acci dental operational (See Rule 5^0> National Electrical Safety Code.) This accident could have been, avoided b y a recessed "start" button. 21. A saw operator was stacking material on the saw table of a jump saw preparatory to cutting. He accidentally stepped on the treadle and the blade swung, amputating his third finger. Investigation disclosed that the blade was unguarded. a. Inverted swing cutoff saws (jump saws) should be equipped with hoods. (See Section I;,1,8 of the American Stand ard Safety Code for Woodworking Machinery.) b. Operating treadles should be protected against unex pected or accidental tripping. (See Section 3»l«?(f)~of the Standard.^ This accident would have been prevented by a guard placed over the treadle. 22. While a workman was using a circular saw, a piece of sawdust became embedded in his eye. Proper eye protection should be provided and used to offset the danger of flying chips, sawdust, etcT (See Section 1 ,\+ ,2 of American Standard Safety Code for Woodworking Machinery and the American Standard Safety Code for the Protection of the Head, Eyes, and Respiratory Organs.) - 31 - APPENDIX A— STATISTICAL TABLES, For definitions of circular-saw accident, death, permanent-partial disability, temporary-total disability, and nondisabling injury, see section on Scope and Method of Survey, page 2# Table !•— Injuries resulting from circular-saw accidents, by State, and extent of disability, 1951-52# Number of disabling injuries Total number of injuries State Total....... State State State State State No, No# No# No# No# 1.. 2## 3«* l;## 5** State State State State State No# No# No# No# No# 6## 7** 8## 9** 10# State No# 11# State No# 12. State No* 13# 1,021 380 199 137 105 103 29 20 18 12 9 h 3 2 Number of non disabling injuries Resulting in-- Death Permanentpartial disability Temporarytotal disability 281 309 218,21+ 369 83 59 37 28 62 86,765 39,568 3+.08+ +1*5 +00 +16 l k , 21 # 285 256 6 11 7 9 2 6,851* 3,7+6 1 «. 300 - 3 2 198 +5 Total i+30 591 1 185 100 55 55 - 195 99 82 50 103 1 - 13 6 7 2 2+ 3 - 112 39 2+5 22 2+1 10 16 Ik - 11 10 5 - l 3 2 - - 3 2+ 1 3 ' l/ Not computed because of small number of injuries in sample Total number of days lost or charged Average number of days lost or charged per disabling injury 26,395 2,920 963 2,128 (X /) (1/) (l/) Ml (i/) (1/) (1/) (i/) - 32 - Table 2.— Injuries resulting from circular-saw aocidents, by kind of saw and activity of injured, 19 51 -5 2 • Kind of saw Total number of injuries Hand-fed ripsaws Hand-fed crosscut table saws Swing cutoff saws Other and unclassified 1,021 555 162 139 165 Feeding: total•••.... ...... . Moving material ••••• ....... . Onto table•••••••••••••••* To self-feed devices.... . To or through blade••••••• On top of blade...... . Other.•.•*•*•«•••••••••••• Moving saw blade••••.•••••••• 725 669 22 16 582 23 26 56 i+28 1*27 105 105 91 36 4oo 17 2 1 h 98 3 - h 22 55 101 101 6 16 74 3 2 - Off-bearing: total*•*••••••••••• By saw operator.... ••••••••* By other workmen*...... . 109 97 12 61 59 2 15 13 2 17 15 2 16 10 6 Cleaning: total................. Saw table.••*••••••••••..... Saw, except table........... Other.••••••••••••••••••.•••• 107 96 42 2k 21 2 1 12 10 1 1 29 24 4 l Adjusting or replacing: total.•• Blade •••.••••........... Other. .............. ...... . 35 19 h 6 12 6 6 5 3 2 Other activities...... .... . Unclassified; insufficient data* 23 22 8 h Activity of injured Total*.*..,*...... ••••........ 8 hi 8 1 - 3 1h 8 16 10 2 2 h 2 2 7 7 11 Table 3 •— Injuries resulting from circular-saw accidents, by activity of injured and extent of disability, 1951-52* Number of disabling injuries Total number of injuries Number Pe rcentl/ Number of non disabling injuries 1,021 100.0 1+30 313 293 Activity of injured Total.. • ....... •••••..... . 72.6 67*0 2.2 1.6 Resulting in— Death Permanentpartial disability 591 1 281 309 412 376 - 188 173 22i| 203 10 Total Feeding: total.... ..... . Moving material........... Onto table••••....... To self-feed devices..... To or through blade..... On top of blade.... . Other......•••••••••••••• Moving saw blade..••••.... . 725 669 56 5.6 Off-bearing: total..... ••••••• By saw operator...... ..... By other workmen. •••••••.••• 1C9 97 10.9 9.7 Cleaning: total............... Saw table.••••••. Saw, except table. ....... . Other......... 107 96 3 .3 1 2 Adjusting or replacing: total.. Blade •••••••••••...... Other. •. .................. 35 19 3-5 1.9 19 13 16 6 10 Other activities............. TJhclassified; insufficient data 22 16 582 23 26 12 8 16 23 22 58.3 2.3 2.6 1.2 10.7 9.6 .8 1.6 2.3 - l/ Percents are based on classified cases only* 11 8 11 8 - 1 1 - 20 331 19 7 36 45 42 3 64 55 9 _ - 37 33 4 68 61 1 1 33 32 251 4 19 39 35 3 6 9 5 5 14 17 - - - 157 10 4 15 - 1 - - _ 7 Temporarytotal disability 7 174 9 3 21 27 22 5 34 28 4 2 - 2 - 5 9 4 5 5 9 • - 11 6 - 33 - Table b *— injuries resulting from oircular-saw accidents, by nature of injury, part of body injured, and extent of disability, 1951-52* Number of disabling injuries Total number of injuries Nature of injury and part of body injured Total..... .................... Number of nondisabling injuries Resulting in— Total Permanent- Temporarytotal partial disability disability Number Percent 1,021 100.0 1*30 591 1 281 309 b3 3h3 22i+ 27 288 1 - 223 50 27 238 8 36 - - 1 7 Death NATURE OF INJURY Amputations • •••••............. . Cruises, contusions.••••••••.••• Cuts, lacerations. 22lt 70 631 21.9 6.9 6l .8 Fractures •...................... Irritations due to foreign bodies in eyes................. Strains, sprains............... 50 2*.9 6 bb 31 15 3.0 1.5 30 1 7 53 5.2 hi kk b -3 35 12 9 3 - 1 1 11 9 2 18 12 3 3 25 12 5 . - • - 25 12 5 336 6 552 12 39 152 192 1 280 271 8 PART OF BODY INJURED Head: total.... ••••••......•••• Eye..... .................... Other............••••••••.••• 9 •9 Trunk: total................ Abdomen ••••••••....... •••••• Chest, ribs................. Other. ..................••••• b3 2h b .2 Upper extremities: total..... . • 913 18 69 Hand. .................. . Thumb •••••••••••.... •••••••• 1 finger..... ••••••......... 2 3 8 11 276 3U8 fingers. ••••........ •••••• fingers.................. . k fingers..•••••••••••..... . Thumb and 1 or more fingers.. 96 26 21 Lower extremities: total........ Log......................... Foot........ ........ Toe....................... . 1 6b 3 3 1 2.3 .8 1.1 39.9 1.8 6.8 6 30 27.0 3U.0 12 b 9 *b 2.5 2.1 6.3 36 3 2 9 •7 •3 •3 •l 5 3 l 1 156 8 - 1 8 11 1 9 76 108 30 76 83 23 19 55 - 33 12 12 29 27 11 7 26 2 2 - - - 2 2 - - 60 - 34 - Table 5*— Injuries resulting from circular-saw accidents, by activity of injured, part of body injured, and nature of injury, 1951-52. Nature of injury Activity of injured and part of body injured Irritations due to Fractures foreign Strains, sprains bodies in eyes Total number of injuries Amputa tions 1,021 22h 70 631 50 31 15 725 15U m 1+35 1+01+ 13 ho 1 56 53 3 11 10 2 1 26 20 - 131 b5 31+7 32 20 7 Total..... ..... ......... Cuts, Bruises, lacera contusions tions ACTIVITY OF INJURED Feeding: total............. Moving material.......... Onto table.......... . To or through blade....... 669 22 16 582 56 Q * 10 109 97 2b 25 26 By saw operator.•••.••••••••4 By other workmen.••••••••...4 Cleaning: total.......... . 12 107 96 Saw, except table. . . . . . . . . . . 4 Other.. . . . . . . . . . . . . . . . . . . . . . 4 8 Adjusting or replacing: total... Blade...... . Other.. - . - 4 35 19 Other activities............... 4 Unclassified; insufficient data* 25 u4 * 1 * j h 7 6 1 22 . 28 21 22 51 *j 71 65 6 82 72 1 c~ 71 1 1 1 * j 1 2 j z 1 1 j j - 6 6 11 1 6 - 1 - 2 1 . 2 1 ! 25 15 3 2 - 8 2 j 10 10 7 j 1 2 j b 3 2 * J 16 21 37 1 1 . 1 > 1 - PART OF BODY INJURED Head: total..... ...................... Eye. • • • • • • • ...... .............. Othertt**t«*»«* .... Trunk: total• • • • • • • • • • • • • • • • • • • « Abdomen. .....................• • • • • • • • • Chest, ribs..... ........ Other.. Uppe r eTrtremltie?• total ........ Arm.........................« Hand................... Thumb........................ 1 f i n g e r • 2 fingers.................... 3 fingers........... ij. fingers*........... . Thumb and 1 or more fingers.. power ertrem^ties• total........ Leg.......... ..................... Foot. Toe...............••••..... 53 bb Q 7 Ii5 2k 50 19 8 11 918 18 69 276 6 j 22b 1 v^Lf 6b 3^8 9ii 96 28 26 21 6h 8 9 20 79 3 *j 1 j51 *' b4 + 12 71 71 1 j - - 2 1 7 6 1 1 J 2 13 1+ 1 611 l l •“i4 51 191 22l| 31 31 • 2 2 2 1 c s 7 ^5 2 12 21 » 3 2 2 16 12 2 2 - - - 38 6 - - 2 1 1 2 65 - 1 1 - - - 35 - Table 6 * — -Injuries resulting from circular-saw accidents, b y activity of injured and part of body injured, 1951-52 • Part of body injured Activity of injured Total number of Injuries Upper extremities Head Trunk Total Arm Hand Lower 1 finger 2 or more extrem ities or fingers or thumbs thumb 1,021 53 h3 918 18 69 622 209 7 Feeding: total... Moving material* Onto table*•• To self-feed devices••• To or through blade••••• On top of blade••••• Other... • Moving saw blade 725 669 22 bk 39 37 639 10 6 146 12 1M 136 128 3 3 16 582 Total*.......... k 16 - 1+9 10+ 3 1 b 10 1 2 33 29 519 3 31+ - 35 1 59k 1 l 6 1 1 373 109 1 2 10 3 5 15 28 11 6 8 - 6 6 25 23 l l — 68 62 6 2 - 65 2 23 26 2 1+5 1+ 3 3 102 3 12 1 2 2 1 93 9 2 1 107 96 1 1 • - 106 2 95 1 5 5 60 31+ 29 - 8 - - 8 — 1 - 3 3 2 5 - - - 35 19 2 2 6 1 20 7 11+ 2 - 5 6 5 - 1 2 9 - 1 16 3 1+ 3 — 23 26 - 56 9 Off-bearing; total. By saw operator* By other workmen 109 97 Cleaning: total.*** Saw table******* Saw, except table••••*••• Other.... ••••• 5 Adjusting or replacing: total Blade•*•..... . Other.....•••• 35 19 16 - Other activities*•• Uncla8 sified....... 23 1+ 1 1 - s 1 16 15 21 - - 36 - Table 7 ••"-Injuries resulting from circular-saw accidents, b y agency of injury and extent of disability, 1951-52* Number of disabling injuries Total number of injuries Agency of injury i/ Resulting in— Total Death Percent'" Number Total*................... Number of nondisabling injuries Permanent- TemporaryTotal partial disability disability 1,021 100*0 U 30 591 1 281 309 Saws : total*....... . Blade (point-of-operation)•• Rotating at full speed*.. Slowing to stop•.*..•••*. Starting up........••• At rest*••••••••...... Other parts*.***..... . 831 810 767 23 81*7 79*6 75-5 2*3 525 512 494 14 4 •4 1 1 1 - 275 273 268 3 2 249 238 225 11 2 16 21 1.6 2*1 306 298 275 9 16 8 - - - 2 11 Lumber....... *... ....... Sawdust•••••••.••••••••••••••.* Other agencies*•••••••••••••••• 147 30 9 14.5 2*9 •9 90 3 54 4 57 1 5 Unclassified; insufficient data 4 - 1 3 4 15 29 • - - 1 5 - 3 - 1/ Percents are based on classified cases only* Table 8*— Injuries resulting from circular-saw accidents, by agency of injury and nature of injury, 1951- 52* Nature of injury Agency of injury Total* *.......... ........ Saws; total...... *... •*••• Blade (point-of-operation) Rotating at full speed.•• Slowing to stop*.... . Starting up..***.*******. At rest..••••••••••••••*« Other parts.*••*•••••••••••• Sawdust..... •••••....... . Other agencies*... ...... ••• Unclassified; insufficient data Total number of injuries Amputa tions 1,021 221+ 70 631 50 31 831 810 767 23 4 220 8 218 2 - 36 33 32 - 20 l 6 4 14 7 - 16 21 216 2 2 564 557 519 147 30 9 1 - 60 - 61 - 14 2 5 4 3 - l Cuts, Bruises, lacera contusions tions 2 Irritations due to Fractures foreign Strains, bodies sprains in eyes 3 15 - - - - • 3 - 30 1 11 1 - - - - - 37 - Table 9 * — Circular-saw accidents, b y type of accident and agency of injury, 1951-52* Agency of injury Type of accident Total*................ Striking against objects: total* Saw blades*••*••••••••••• Hand held in path of blade• While removing scraps, sawdust, etc** Hand thrown against blade by kickback* Hand slipped from lumber* While adjusting or re placing blades* While placing lumber on table* Other objects*.••••*••••• Struck by moving objects: total* Objects thrown by saw**** Lumber, chips..... . Other objects.... . Saw blades*..................... Other objects..*..... . Total number of acci dents Saws Lumber Sawdust Other Unclas sified 9 k Other parts Total Blade 1,021 831 810 21 11*7 7ho 739 738 738 738 1 1 - - - - 738 - - - 257 257 257 - - - - - 161 181 181 - - - - - 158 138 138 - - - - - 83 83 83 - - - - - 21* 21* 2k - - - - - 17 38 2 17 38 1 17 38 - - 1 - - - - 1 - l6h 1*7 1*6 - 5 - - 1* - - 112 108 108 - - - - - - 1* - - - - - - 1 1* - 1 - - 1 112 108 - - - - - 1* 1*6 6 - - 1*6 1*6 1 - 30 Falls: total............ * ......... . On same level• • • • • • • • • • • • Against saw blades*• • • Against other objects* To lower level• • • ....... • • • 28 27 25 2 1 26 26 - 1 25 - 1 1 - 25 25 - 1 - 25 - - - - - Rubbed, abraded: total*....... By splinters*****.......... . By other objects.♦ • • • • • • • 55 13 Caught in, on, or between moving objects: total* Lumber and parts of saw*. Rolls, oonveyor chains,etc. Other objects*............• • • - - - 1 - 1 - 1 1 - - - - - 1* - 1* 20 30 - 13 - 1* 7 12 1 10 - 1 - - 9 - - - - - 1* - 30 1 - - - 1 - 23 10 12 1 6 6 - 6 - - - - 7 5 - 5 1 - 1 - Overexertion*..................... . 7 3 - 3 1* - - - Unclassified; insufficient data* h - - - - - - k - - 38 - Table 10.— Circular-saw accidents, by type of accident and extent of disability, 1951-52* Number of disabling injuries Total number of injuries Resulting in— Type of accident Number Number of non disabling Percent*/ injuries Total Death 1,021 100.0 1+30 591 Striking against objects: total Saw blades........ ......... Hand held in path of blade* While removing scraps, sawdust, etc.* Hand thrown against blade by kickback. Hand slipped from lumber. While adjusting or replacing blades. While placing lumber on table. Other*. *.............. . Other objects............... 740 738 72.7 72.5 278 J4.62 277 257 25.2 181 138 Struck by moving objects: total Ob je cts thrown by saw. •••••• 161* 112 Total................•...... •. • 1 281 309 1 1 2kk 217 k& l 2kk 216 100 157 - 82 75 17.7 68 113 1 65 kl 13.6 8.2 kl 26 97 57 - 52 31 k5 83 2h 2.h 15 9 - 5 k 17 38 1.7 3.7 13 lk k 2k - 9 - 15 60 79 85 52 59 k9 . - 22 2 2 2 .2 1 108 16.1 11.0 10.6 Other objects........... . Saw blade................ . Other objects............. k h6 •k 1 U.5 1*4 5 Falls: total.•••••••••••••«•• •• On same level.•••••••••••• •• Against saw blades...•••• Against other objects.... To lower level.••••••••••»•• 28 27 25 Rubbed, abraded: total...... . By splinters..... . By other objects......... . 55 13 kB Caught in, on, or between moving objects: total..... . Lumber and parts of saw..... Rolls, conveyor chains, etc. Other objects........ 6 2 1 .6 2.8 2.7 2.5 2 1 8 8 7 1 - 1 3 32 1 20 - 19 18 - 1 1 5«U 1.3 U.l k9 23 10 6 7 2.3 11 3 .6 •7 12 7 2 3 Overexertion.••••••••••••.... . 7 •7 Unclassified; insufficient data k - 1.0 l/ Percents are based on classified cases only. Permanent- Temporaryoartial total disability disability 6 2 - 20 9 8 8 - 1 . 26 k 1 63 50 kl 3 12 1 11 11 10 1 6 2 - - k k - 3 1 1 1 3 3 3 k - - k l 3 - 3 - 11 38 k k 8 2 - 39 - Table 11#— Circular-saw accidents, b y type of accident and nature of injury, 1951-52• Nature of injury Type of accident Total.......................... Total number of accidents Amputa tions Bruises, contusions 221* 70 631 50 51 15 738 196 196 1 1 513 512 30 29 - - 257 70 - 176 11 - - 181 1*6 - 131 h - - 138 1,021 Striking against objects! total Saw blades*••......... . Hand held in path of blade* While removing scraps, sawdust, etc** Hand thrown against blade by kickback* Hand slipped from lumber* While adjusting or replao-J ing blades* While placing lumber on table. Other**...... ••••...... Other objects........ •••••• 7i+0 Struck by moving objectss total Objects thrown by saw******. Lumber, chips........ ••• Other objects*••••*••••*• Saw blades*........... . Other objects*.......... •••• 16J+ 112 Falls: total*••••.... ••••••••• On same level.*..... •••••*. Against saw blades.... .. Against other objects...* To lower level••••*••••••••• 28 27 25 Rubbed, abraded: total....... . By splinters.... *......... . By other objects.*........ . 55 13 k2 Caught in, on, or between moving objects: total* Lumber and parts of saw***** Rolls, conveyor chains, etc. Other objects*****........ . 23 10 6 7 3 1 7 3 1 3 Overexertion* •••.... •••••••*.• 7 - - Unclassified; insufficient data k 3 - Irritations due to Fractures foreign bodies in eyes Cuts, lacera tions Strains, sprains 1*7 83 21 - 85 58 6 1+ - - 2k 3 1 18 2 - - 16 1 1 1 - - 13 10 10 - - 3 3 3 - - - 17 38 2 108 h k6 6 2 1 - - 9 - - H+ - 55 53 52 l - lk - 2 28 1 79 U6 1+3 3 30 3 8 7 7 - 2 2 1 - 15 15 15 - - 5 5 15 13 2 1 1 1 1 8 2 1 2 2 2 _ - l l 1 - • 31 b - - - 31 k - 1 - - - - 7 1 - - - 3 3 2 5 3 1 - • - - - 40 - Table 12«— Circular-saw accidents, by type of accident and part of body injured, 1951*52• Part of body injured type of accident Total.............................. Total number of acci dents 1,021 Upper extremities 1 Head Trunk Total 53 Arm Hand finger or thumb 2 or Lower extrem more fingers ities or thumbs b3 918 18 69 622 209 _ 180 180 7 Striking against objects: total..... Saw blades.................... Hand held in path of blade...• While removing scraps, sawdust, etc. Hand thrown against blade by kickback Hand slipped from lumber...... While adjusting or replacing blades While placing lumber on table. Other. Other objects................ 71+0 738 257 «. - 739 738 257 7 7 - 30 522 - 30 5 521 203 b9 - 181 - - 181 b 6 120 51 - 138 - - 138 83 - 9 81+ 62 b5 b - - - 21+ 2 17 38 - 1 - Struck by moving objeots: total.•••• Objects thrown by saw...••••••••. Lumber, chips.••••••••••••••.. Other objects...........•••••• Saw blades.........••••....... Other objects• 161+ 112 105 56 8 6 6 6 1 36 36 36 - Falls: total........................ On same level*........ ....... Against saw blades.*••••••••.. Against other objects........ To lower level..•••••»•«......... 28 27 25 2 • - 3 3 25 21+ 21+ - Rubbed, abraded: total........ •••«. 55 13 31 • • • 23 12 11 2 - 21 10 6 7 - 5 6 - 1 2 Overexertion. .............. 7 2 h 1 - Unclassified; insufficient data..... b - - b - By other objects.... •••••.... . Caught in, on, or 83 2b 17 38 2 108 b b6 1 b2 20 19 17 2 - 1 2 - between moving objeots: total Lumber and parts of saw.••••••••• Rolls, conveyor chains, etc...... Other objects .......... 23 10 5b 2 1+6 3 1 1 - 2 2 1 3 - 21+ 19 18 1 16 13 23 1 55 21+ 23 1 2 30 l 3 3 3 - 13 13 - 2 - - 1 1 1 - 3 17 1 b 3 - - 1 18 7 7 - 3 11 11 1 1 - - 2 1 7 7 7 - . - 8 11 2 6 - 2 6 5 1 1 3 - lb 2 - 17 9 1 1 2 - b b - 1 1 1 - - • - 3 1 - Table 13*— Circular-saw accidents, by activity of injured and type of accident, 1951-52 Type of accident Activity Total number of acci dents Caught in or Over- Un Abrad- be 6X61*"1 clas On ed tween tion sified To Objects moving thrown Saw Total same lower ob by blades Other Total Saw Other Total level level jects saw blades Total•••••••••••< 1,021 Striking against Struck by moving objects 74o 16 k 112 46 6 28 27 1 55 23 7 4 136 101+ 3k 6 1 2 2 2 21 19 3 20 18 3 1 1 - W 38 2 13 10 2 6 4 100 96 1 k 3 1 1 - - 10 85 10 85 - - 1 Hi 1 13 1 1 31 3 3 1 - 1 - 2 738 Falls 725 669 22 502 502 1+93 8 493 8 - 16 582 • U+8 U*8 - 23 26 22 15 22 15 - - - - 5 - 5 - 1 - 1 - - k 2 - - 56 9 9 - 32 h 28 - 2 2 - 8 3 2 - 109 97 92 87 92 87 - 10 9 7 6 1 1 2 2 2 1 2 1 - 3 - 2 - - - 12 5 5 - 1 1 - - 1 1 - 3 2 - - 107 96 102 91 102 - 3 3 1 1 2 2 - - . - - 1 1 - - 1 1 - 91 - - 8 3 8 3 8 3 - - - - - - - - - - - - Adjusting or re placing: total Blade........ Other......... 35 19 28 16 12 27 15 12 1 1 - 3 2 1 - 3 2 1 - 1 1 1 1 - 1 1 1 1 - 1 1 - Other activities. Unclassified... 23 9 7 8 7 1 - 3 9 2 2 . 1 1 3 • - 3 5 . 1 3 6 Feeding: total... Moving material Onto tables.. To self-feed devices To blade..... On top of blade Other........ Moving saw blade Off-bearing: total By saw operator By other workmer Cleaning: total•. Saw table.••••« Saw, except table Other. 16 22 1 1 1 - 3 Table ll;.— Injuries resulting from circular-saw accidents, by violation or nonviolation of State safety requirement and extent of disability, 1951-52. Number of disabling injuries Total number of injuries Item Number Total..................••••••• Violation of State requirement Nonviolation of State require ment Unclassified.«•••••••••••••••• -Resulting in— Total Death Percent l/ Permanent- Temporarytotal partial disability disability 1,021 100.0 430 591 1 281 309 567 56.8 208 359 1 175 I83 431 23 43*2 — 213 9 218 Hi — 96 10 l/ Percents are based on classified cases only. Number of nondisabling injuries 122 k - 42 - Table 15. — Injuries resulting from circular-saw accidents, by State, and violation or nonviolation of State safety requirements, 1951-52# Number of injuries involving nonviolation of State safety requirements Number of injuries involving violation of State safety requirements Resulting in- Resulting in- - State Total Death or permanentpartial disability Total Temporarytotal disability No disability Death or permanentpartial disability Temporarytotal disability No disability Total••••••• 567 176 183 208 1*31 96 122 213 State State State State State No* No# No# No# No# 1# 2# 3« 1+# 5* 202 70 29 30 h3 ho 17h 92 33 76 31 73 27 1+2 11 11 12 10 l+o 18 26 13 1+5 89 67 31 7 - State State State State State No# 6 # No# 7* No# 8 No# 9* No# 10 1h 6 h 15 h - h 5 3 7 7 State No# 11 State No. 12 State No# 13 2 2 _ _ - 2 - - - 156 87 26 6 2 2 - 1 5 1 3 62 hh 10 3 1 1 2 h h - 2 2 2 1 2 - 1+7 - 17 1 15 3 22 11 11+ 9 2 6 7 5 1+ l 1 - 1 1 1 2 - - - - Table 16#— Injuries resulting from oircular-saw accidents, by kind of saw and violation or nonviolation of State safety requirements, 1951-52• Kind of saw Item Hand-fed rip saws Number Total ...................... . Violation of State require ment Nonviolation of State re quirement Unclassified............ . Hand-fed crosscut table■ sews Percentl/ Percentl/ Number Other and unclassified Percent]/ Number Percentl/ 555 100.0 162 100.0 139 100.0 165 100.0 360 65*6 85 53.8 U9 36.0 73 1*7.1 3l+#l+ — 73 1* 82 10 52.9 189 6 1/ Percents based on classified cases only. Number Swing cutoff saws 1*6.2 “ 87 3 61+.0 - - - 43 - Table 17*— Circular-saw accidents, by type of accident and hazardous working condition, 1951-52. Hazardous working condition Inadequately guarded Type of accident Total number of acci dents Total Total.................. Striking against objects: total Hand held in path of blade While removing scraps, etc* Hand thrown against saw bj kickback* Hand slipped from lumber While adjusting or replacing blade* While placing lum ber on table Other...... •••••« Other objects#.•..... Struck by moving ob jects: total Objects thrown by sai Lumber, chips .•. •• Other objects*«••« Saw blades.•.•••••••• Other objects.••••••• Lack of hood guard Lack Inade of quate anti hood kick back guard device 1,021 901 586 216 7i;0 738 733 723 531 531 257 255 181 Inade quate antikick Other back devi ce De fects of agen cies Lack of goggles En viron mental haz ards Hone Place and un ment clas haz ards sified 67 19 13 52 36 11 7 H* 192 192 - - - 11* H* - - 1 2 180 75 - - - 2 - - - - 176 122 % - - - 5 - - - - 138 137 116 21 - - - ▲ - - - - 83 81 58 23 - - - 2 - - - - 2l* 21* 20 1* - - - - - - - - 17 38 2 1h 8 6 9 - - - - - - 27 - 3 36 H *1 99 96 3 38 H* 12 2 21* - 16 19 19 19 - 1* 1 1 12 7 6 6 6 1* 15 - 61* 61* 61* • 8 161* 112 108 k 1*6 6 1*1 l 1 - 1 - 2 1 1 6 1 5 - - _ 1 1 1 1* - - 1 8 1 1 - 1 FalIs* total On game level.••««.«« Against saw blades Against other ob jects To lower level•»«...* 28 27 25 21* 21* 21* 16 16 16 8 - - - - - - 3 1 2 1 _ - - - - - - - - - 2 - Rubbed, abraded: total•• By splinters..... . By other objects.... 55 13 l£ 3 - . - l - 3 - — - 23 10 1 10 3 6 7 6 Overexertion............ Unclassified*..... ••••• Caught in, on, or be tween moving objects: total Lumber and parts of saw Rolls, conveyor chains, etc. Other objects..... . _ 1 X j . 2 2 20 13 7 30 - 1 - 30 2 2 - 2 - 7 3 - 2 2 6 1 - 2 - - 1 - 2 1 3 - - - - 6 - - - 1 2 - 1 1 3 7 - - - - - - 2 - 3 1 1 h - - - - - - - - - - 1* 44 - - Table 18*— Circular-saw accidents, b y hazardous working condition and agency of accident, 1951-52* Agency of accident Saws Hazardous working condition Total number of accidents Total Points of opera tion None Unclas sified Lumber Other 7 3 11 Other parts Total....................... 1,021 973 928 U5 27 Inadequately guardeds total* Lack of hood guard******* Inadequate hood guard*••• Lack of antikickback device Inadequate antikickback device Other* ........ 901 901 586 216 889 586 216 12 — • — _ 586 216 — — • — 67 67 67 — — — — — 19 13 19 13 19 1 12 - - - - Defects of agencies: total Hough, splintered••••••••• Improperly designed or constructed (except guards) Other* ........... •••••••* 52 15 33 h 29 16 3 • • 9 28 7 26 1 3 6 23 1 2 1 - - Lack of goggles*........ . 36 35 35 - - 1 - - Environmental hazards.•«•••• 11 k - h 6 1 - - Placement hazards***.*•••••• 7 - - - 5 2 - - No hazardous conditions•.•.• 3 - - - - - 3 - Unolas sified•••••••••*•••••• 11 - - - - - - 11 15 - 45 - Table 1 9 •--Circular-saw accidents, b y activity of injured and hazardous working condition, 1951-52. Hazardous working condition Inadequately guarded Activity of injured Total number of acci dents Total Lack of hood guard Lack of Inade quate antihood kick back guard device 1,021 901 586 216 Feeding: total.......... Moving material.•••••. Onto table..••••#••« To self-feed devices To blade..•••••••••. On top of blade••«•. Othe r............... Moving saw blade..... 725 669 639 598 kn Off-bearing: total..... By saw operators...... By othe r workmen...... deeming: total.... Saw table.••••••• Saw, except table Other....... . ••• Total 386 22 12 8 16 10 2 537 23 16 3kk 582 67 19 li*0 66 127 3 65 18 18 117 10 1 6 la 25 13 109 102 7k 25 97 93 9 70 23 107 96 102 8 8 65 58 5 36 32 3 3 3 2 1 Adjusting or replacing; total Blade..... .......... Other. 35 19 16 31 17 23 15 6 14 8 6 Other activities• 2 3 Unclassified....•....... 12 8 2 22 15 5 7 23 26 56 12 91 22 h Inade quate antikick Other back device 1 1 63 13 De fects of agen cies 52 Lack of gog gles En viron mental haz ards 36 11 Place ment haz ards None and un clas sified li+ 6 k 2 5 13 2 1 2 2 1 k 1 1 b 1 2 2 2 2 2 2 1 1 1 2 2 k 1 1 3 2 h Table 20*--Circular-saw accidents, by type of accident and unsafe act, 1951“*52< Unsafe act Total Type of accident Total .............. ........ Striking against objects: total Saw blades.... ..... ..... Hand held in path of blade While removing scraps, sawdust, etc. Hand thrown against saw by kickbacks Hand slipped from lumber. While adjusting or re placing blades While placing lumber on table Other...........•••••••• Other objects•••••••••••••• Struck by moving objects: total Objects thrown by saw...... Lumber, chips...... •••••• Other objects......... of acci dents Total 1,021 39k 135 7ho 738 333 332 257 156 Taking wrong Taking hold inse of cure objects hold Other Total Failing to Failing to use adjust safety devi ces cor devices rectly 75 9 100 61 18 29 2+5 112 127 151 151 38 38 17 16 218 218 12+8 12+8 6l 6l 9 9 75 75 2 1 7 7 18 18 1h 73 73 31 120 2+ 7 127 5 81 57 23 1 2 2 51 28 17 6 31 1 2 3 6 16 8 2 - - 5 - b - 31 - 52 2+5 16 11 20 5 10 27 6 2 38 35 31 26 7 9 22+ 1 _ 1 1 _ 1 17 38 2 b 3 1 3 - 16b 112 108 2+2 16 15 1 h6 2b 6 2 b Unclas sified 178 138 83 _ 3 - 1 - 1 3 9 - 1 5 - 2 2 - b b 20 - 7 6 6 - 7 6 5 1 20 2b 23 20 3 1 9 8 8 h4 * 33 31 28 3 2 1 1 8 2 - - 1 _ - - - - 3 2 1 - 2 1 - 2 - - - 1 - - - - _ - - - . “ 6 7 - - - 13 b - 1 _ . _ _ _ 1 - 2 - 1 2 “ 6 13 2+8 2+6 2+6 - 5 1 1 5 2 2 7 2 2 16 12 12 2+ 2 1 2+ 1 2+ - • 5 2+ 10 10 10 - 2 _ - - 8 2 2 1 7 1 6 b b b • - 3 8 - - b b b _ _ 21 8 8 8 - _ 9 9 1 - None 262 3 55 23 7 Failing to Other wear safe attire 30 66 Rubbed, abraded*. .......... . Caught in moving objects••••• Overexertion........ . Unclassified....... . Taking unsafe posi tions or pos tures b5 71 28 27 25 2 1 Other Oper ating or working at unsafe speeds 181* 181 Falls: total..... .......... On same level............. Against saw blades••••••• Against other objects•••• To lower level............ Using hands instead of equip ment _ b \ Making safety devices inoperative Using unsafe equipment; hands instead of equipment; etc. 5 5 3 2 “ - 3 2 1 - 5 1 - - 3 2 1 “ b 1 17 2 - 3 2 2+ b •Table 21 •— Circular-saw accidents, by activity of injured and unsafe act, 1951-52# Unsafe act Activity of injured Making safety devices inoperative Using unsafe equipment; hands instead of equipment; etc. Total number of acci dents Total Using hands instead of equip ment Taking wrong Taking inse hold of cure objects hold Other Total Failing to Failing adjust to use safety devices cor devices rectly Other One ra ting or working at unsafe speeds Taking unsafe posi tions or pos tures Failing to wear safe attire Other None Unclasr sified 1,021 J9 k 135 181+ k5 30 262 178 75 9 100 61 18 29 1+5 112 Feeding: total#........ • Moving material#•••••.... . Oito table............. To self-feed devices##.•• To blade...... .......#•• On top of blade......... Other.. ........... ..... Moving saw blade......... . 725 669 22 272 306 1+1 37 2 - 196 19k 1*0 na 3 - 52 52 1 1 2k k - 6 2 6 1 3 21 19 1 17 1 2 33 28 1 1 21 2 3 5 78 73 - 51 1+8 1+ 8 36 3 10 7 - 30 28 5 2 582 23 26 56 176 152 2 1 139 1+ 6 23 21 1+ 1+ 2l+9 8 7 3k 66 62 60 2 1+ Off-bearing: total........ . By saw operators....... . •• By other workmen.......... 109 97 12 20 20 1 20 19 1 k k k k - - 2 2 - 10 7 3 2 1 1 3 2 1 1+ 3 l 6 6 - Cleaning: total#•••••••••..•• Saw table.# ............. . Saw, except table......... 107 b9 _ - 1+8 1 - - - Total...................... O t h e r .......................... A d j u s t i n g or r e p l a c i n g : total B l a d e . ......................... Oth e r . ........ ............... . O t h e r a c t i v i t i e s # # # # ......... tJnclas sif ied# ............... ••• 16 96 8 3 35 19 16 23 22 51 50 l 1+ 3 1 3 1 3k 1 - 3 3 16 2 2 - 1 1 - 183 13k k k 2 • 2 38 36 2 25 25 - k k - - - 20 18 2 - - - - - 1 1 . - - - 2 1 _ . - - - 2 2 3 2 1 1 - 6 6 11 9 2 1 - lk 1 k k 31 25 - 10 8 2 - k - - - 2 - 1 1 - 1 _ - - 1 - 1 1 - - - - - - - k 1 56 7 5 5 17 lk 3 2 1 1 2 1 1 . 1 1 - - - 16 1 - - - - - - 2 1 1 - 10 - - l 1 1 k 2 1 1 - 1 1 1 2 6 1 3 1 2 1 1+ 1+ 10 2 26 48 APPENDIX B Excerpts from American Standard Safety Code for Woodworking Machinery — 1. 1.4 Definitions 4. 1 “ S h a l l " a n d “ S h o u l d . " 1. as mandatory, be understood the to or forming is accomplished 1.4.3 Push 1.4.2 P o i n t strip and of word "should" mean that other is used to 1.4.4 upon cutters. (See the cutting, "push stick" with shall a notch pieces of term "push block" shall Appendix shaping, pushing material mean short mean cut a narrow into one end through saws. a s h o r t b l o c k of s i m i l a r to t h a t o f a p l a n e for shall boring, stock. short r e a r end, w h i c h is u s e d understood " p o i n t of o p e r a t i o n s ” which material provided with a handle the at term soft “ s h a l l " is to be advisorye push The Block. point The Stick. or The word as The term of Operations. wood which wood, at General and a s h o u l d e r stock over revolving Al.4.4. ) 2. P l a n t L a y o u t 2 . 1 Machinery 2. 1. 1 M a c h i n e L a y o u t (a) space in Machines should w h i c h to h a n d l e f e r e n c e f r o m o r to w o r k m e n that it aisle will as to not be Woodworking (b) floors benches, tables, not prevent apply or or to for hazard. machinery stands portable or hand with machines. foundations. overturning to or material necessary liable stantial to be be so l o c a t e d t h a t t h e r e the of shall Small adequate unintentional to should stand Appendix be w i l l be s u f f i c i e n t least possible i n t e r Machines anyone [See the be so p l a c e d so secured shall strength or near an A 2 . 1 . 1(a ) .] firmly units in and movement. be to designed This sub secured rule so to as doe s tools. NOTE: Wherever plant layout perilts. It is advisable to locate heavy-duty aachines on the ground floor. Csee Appendix A2.1.1 ( b ) 2 . 9/Approved by the Aaerican Standards Association, 19 54. Reprinted here are only those sections of the Standard applying to circular savs. The coaplete Standard aay be purchased froa Aaerican Standards Association, 70 East 45th Street, New York, N. Y. Price $1.00. 49 ( c) both Machines natural tensity point and will of fall on operation reflected glare should artificial the work. should and be located, l ight, be so that Supplementary provided shadows, with light where including respect of to illumination necessary. moving sources sufficient shadows, of in at the Direct or should be avoided. NOTE: For specific requirements see Aierican Standard Practice for Industrial L i g h t ing, A l l . 1-1952. See Appendix ( d) and Provision should be made for the removal of shavings dus t . NOTE: For specific requirements see American Standard Regulations for the Insta l l a tion of Blowers and Exhaust Systems for Dust, Stock, and Vapor Removal, Z 3 3 . 1-1950. 2.2 Floors and Aisles 2.2.1 pair and Floor shall unevenness, 2.2.2 and prevent si ip loose slipping. floors shall protruding be nails, kept in good splinters, re holes, boards. Floors shall (See be in the provided Appendix working with A2.2.2 for area about effective all means suggestions for to non- floors. ) the Aisles Aisles. width of the way t r a f f i c the m i n i m u m the width be from Floors. machines 2.2.3 than free Non-slip woodworking Al l Maintenance. be of painted th e on widest width widest the for one-way of aisles or some plus 3 be not shall v e h i c l e s or loads floor, traffic v e h i c l e or load plus similar 3 shall feet. not less two- less than twice feet. method be For Lines employed to shall mark aisleways. 3. Machines 3.1 Machine Construction, Appendix Machine Feed, Speed, and Control. (See Construction The (a) should be designed amount of fatigue applies ation; Drive, A3.1) 3. 1. 1 also and E q u i p m e n t these to h e i g h t o f th e to for provide the auxiliary supports table the operator. tables should be or or best working (See Appendix supports provided s u r face of each efficiency so for that and the A3.1.1.) t h e w o r k in large or machine least This oper unwieldy 50 pieces can be sensible idle at firm and full Arbors the can Any frame be be and mandrels and frames remain the so a (h) be the saw. as to saw the by the saw saw the with be the fo r in saw, shall shall pulleys, Standards gea r s , with with used. cast saw mounting motor a or so for the medium that a saw It that tilting that of they without t he tables it will angle of as to s l i d e in to in true and that the table alignment moving parts requirements revision exact guide. constructed and insure with shall of the Power-Transmission thereof approved by Incorporated. Appendix mounted A3. 1 . 2 . ) machinery on adjacent the to s h o u l d be p r o v i d e d machine the whenever machine pos with power the metal guarded. woodworking should Standard revision Association, base properly machine, American latest motors the Mechanical latest (See of specific Association, separate Power-driven the with constructed shafts, the Code or be p o w e r for w o o d w o r k i n g be machinery, National thereof including electrically g r o u n d e d in a c c o r d a n c e Electrical approved by the Code, Cl-1953, American or Standards Incorporated. is machine be the position. have lugs size assembly machined, position Drive. off by regardless so Driving (c) with th e constructed positions any Safety be Machine the run to s h a l l n o t be constructed table so accurately all accordance B 1 5 . 1-1953, on so For saws be 1. 2 of as continuously caused or saw. shall tables belts, in Standard or from and table. secured All (b) the with fence are transmission with table gages individual frame shall (a) sible, so constructed overspeed the saw American 3. free play. be fences that guarded Apparatus, be mounted constructed m e a n s to l i m i t to tracks firmly American shall avoid Circular with (j) be to is saw that st rokes tables parallel the ( i) H i n g e d can tool control each stroke equivalent the line or alignment from an secured arbors with grooves be free or with Circular in saw size manner. as intended. firmly tilting constructed shall be cut-off changing their alignment or nonfatiguing so largest b e i n g a b l e to or than ( g) can and be the automatic mounted, larger when bearing operator ( f) S a w on a safe shall speed. secure (e) the in machine vibration (c) out handled Each (b) recommended provided with a that each disconnect power-driven switch that can woodworking be locked in 51 3.1.3 M a c h i n e (a) on each power of Control A mechanical or electrical power control machine from to each make it machine without ( b) O n m a c h i n e s shifter Appendix or an driven were to m a d e to p r e v e n t of within shall be provided o p e r a t o r to c u t his position at off the the point easy make restart controls reach making of used (e) it shafting, device where i n j u r y to th e power a shall locking-type be operator failures, On shall only each be operating operator unnecessary This for used. might provision restarting machine provided (Se e result shall upon be restora or he him not is to should at his reach apply to be located regular over the work cutter constant pressure motors, positive purposes. operated for controls while for does setup operative while repairs they and after and the adjustments. controls means belts positive power. location, by rendering electric such controls a d j u s t m e n t s are be i n g or devices m a d e to t h e in machines control. ( f) E a c h pected operating or accidental 3.1.4 Self-Feed. installed attachments covered or 3.1.5 shall Speeds. marked Automatic the have not be shall be The on operated the of feed operating all at feeding nature as to p r o t e c t operating over 10,000 shall treadle protected against unex tripping. wherever guarded permanently or leaving m a c h i n e s from a u t o m a t i c a l l y ( d) P o w e r be the A3.1.3.) motors tion by equivalent ( c) O n a p p l i c a t i o n s to for operation. belt if possible devices the rolls the or speed other shall saws other than blade. W h e n a m a r k e d s a w is r e t e n s i o n e d m a r k i n g s h a l l be c o r r e c t e d to s h o w t h e be over p e r i p h e r a l feet per a on will machines should permit. Feeder moving parts o p e r a t o r from h a z a r d o u s speed circular work 20 etched or o t h e r w i s e i n c h e s in d i a m e t e r minute. that so points. A saw so stipulated marked on the f or a d i f f e r e n t s p e e d , th e new speed. (See A p p e n d i x A3. 1. 5. ) 4. 4.1 Circular, Rip, Woodworking Crosscut, Resaw, Machinery and Swing Cut-Off Saws NOTE: It is recognized that the standards for saw guards in 4.1 are not perfectly applicable to all operations for which savs are used. The standards given are those which woodworkers have agreed are wost generally useful. Since there are a considerable nuiber of cases not satisfactorily iet by these standards, the enforcing authority should exercise rather wide latitude in allowing the use of other devices which give proiise of affording adequate protection. It way be expected that by so doing further progress in saw guarding will be encouraged. 52 4. 1. 1 G u a r d i n g circular of saws contact table, where with that or, be arranged so the if no to 4. 1 . 2 H a n d - F e d (a) by a hood which cut. The hood shall mounting material the of the material strength ation, the shall be made unlikely to cause wood. operation will the saw; any reasonable of and line. ( b) saw or than the blow shall the saw so the such [Fo r as thrown It to soft The of the the material offer saw be made to or of and force be no as to in true adequate oper it more as will that alignment hood be shatter flammable insure to to teeth. not strength and con passage saw should tending hoods any designed broken in con reasonable so will in to e n o u g h so t h a t adequate various not saw being hood remain and and s h o u l d other the and to be mounted be portion material on so or that is back The the to its with resist it out mountings, see throw it the not of the will the saw oppose the thrust table when of is see Fingers or a not true the largest required. be space in the immediately with should between saw On is be the mounted with completion replaced. A 4 . 1 . 2 ( b ) .] fingers of thrust spreader connection Each hand-fed Dogs. provide alignment and be thinner side The tilted, inch shall tendency in 1/2 Appendix to be the shall be width position. is shall spreader reasonable spreader non-kickback or of than spreader with out saw squeezing and shall sufficient remain or more spreaders, provided it saw The any rip from equivalent, of throw provision Non-Kickback be material operator. be dadoing, or r a b b e t i n g of circular prevent shall either there the hand-fed to r i g i d i t y to r e s i s t bend operations, shall shall is s t e e l , o r its or when discussion to of back kerf. that and ( c) saw or Each tempered machine. grooving, of shall guarded shall splinters so be of shall reliable, thrust spreader attached even spreader in it and that be positive, stiffness be placed shall that incidental nonexplosive, mounting a tending saw shall saw. shall above material hood breakage. Spreaders. hard adequate or but flying discussion with being of that the the exhaust A4. 1 . 2( aj .] furnished made be side [For Appendix be behind an guard with a r r a n g e d so t h a t of The material tooth the cut, handling, from hood or with saw thickness insertion and of The be the blows and stra i n s whe n broken, should than enclose shall sawed. rip of t h e s a w to being to operator contact For a possibility beneath required, with a . Tables is covered hand-fed portion itself being resist adjusting, protect It to circular and resistance be accidental completely tact with is Behind there Saws that adjust and either shall system and automatically siderable saw prevent Rip Beneath are such that of the saw the Each Hoods. a b ove the table of exhaust as Saws portion portion hood, of conditions the or saw circular dogs to so pick rip located up the all 53 material or to designed to provide materials A4. throw being it back toward adequate cut . [For the operator. They shall be h o l d i n g p o w e r f o r al l t h e t h i c k n e s s e s o f discussion of kickbacks, see A p p e n d i x 1.2(c ).] 4.1.3 Hand-Fed Each (a) hood for which shall circular in datory. see (For Appendix 4.1.4 saws for fo r circular saws, metal as to the shall Trimmer be 4 . 1 . 2 (a) of Saws) guarded by for a hoods saws of should the also be provided requirements of 4 . 1 . 2 ( b) . with mechanical being jigs and cut, feed but fixtures should this for with is not re man circular s aws, double arbor A4.1.3.) Double Each to the Revolving accordance with all kind of with the all the requirements r e q u i r e m e n t s for c i r c u l a r saws mounted on the arbors. Resaws circular above Saws. Arbor in c r o s s c u t s a w s or according guard saw all material discussion 4. 1.5 C i r c u l a r of (Including saw requirements crosscut meet be f u l l y g u a r d e d rip (a) the trimmer Revolving shall all should with a Saws table saws. which contact Table crosscut circular ( c) H o o d s main meet rip ( b) E a c h a spreader Crosscut circular the resaw saw. against shall This danger hood from be or guarded shield flying by a hood shall be splinters or or so shield designed broken saw teeth. Each (b) roller or fastened thinner securely than 4.1.6 guard tact with the the guard the bottom (3/8 inch) the of the heavy shall or nip come is be point rolls surfaces increased between of to be the sectional width of the feed rolls. fed. to be They in shall than be with a spreader be slightly the saw disk. by a hood point. The metal, inch of the feed rolls. inch, roll and be the 5 the located contact in con shall be the bottom of plane formed by This 1/2 distance the lead inches in edge front work. self-feed non-kickback continual guard provided than coming and 3/8 Each shall protected from less front provided as 3/4 not be with saws shall thicker operator any d o w n to w i t h i n to self-feed provided with a spreader preferably shall arranged the at Fingers. so saws of ( b) N o n - K i c k b a c k and The be Saws and hands extended than slightly material, working may hood saw. and rolls inrunning of the Circular the (other t h e saw) s h a l l kerf Peed prevent constructed of saw Hoods. to resaw of behind the Self-Feed (a) or circular w h e e l at b a c k circular fingers in for front with the of rip the the wood saw full saw being 54 4.1.7 Swing applicable radial hood saws that saw see Hood that will end, hood it will cover lower to fence, and the of and remain an effective shall and point of in device for there counterweight through the devices the Limit front or 4.1.7 are table. be be also (For end bar of bar, w h e r e the g u l l e t s edges of of the to of th e th e prevent table saw saw is re top of the drop on top cut. the with back of r o p e , cor d , or any will the pins; by and either or the a bar the a bolt bolt put counterweight to it. equally from beyond a device supporting cotter saw teeth broken upon other or and provided to attached the saw. Such where or the material being be dropping or, a the travel. bolts chain chains lowest on will counterweight, bar, the rise shall with of the material its from a safety Limit provided or functioning and when hood with saw, automatically automatically provided the splinters will the cutoff point prevented the of and of such that hood saw provided t h a t it w i l l so table the proper shall the back forward the be positions flying the Each swing Stops. be from moved any all designed a counterweight, extreme shall of the half a manner table at shall at such blade, return both encircle so with its is shall through (c) above upper the is released passing not be the to in operator contact saw the operation of saw counterweight does the the depend If cut-off of shall back when requirements mounted enclose Counterweights. not spring. swing portion when table saws constructed protect turned the th e be Its h ood the ( b) Each completely and The Saws. cut-off 4.1.9.) . shall teeth. Cut-Off sliding (a) arbor The to effective swinging a forward rise above beyond position the table top. ( d) to its 4. 1.8 the Inverted saws saw material saw that 4.1.9 (a) of at the Radial Saws. portion upper end sawdust remain and the of the a manner from It Hoods the flying away Cut-Off provided protrudes and close such be cut. clude ator Swing shall being thickness in 1atch or e q u i v a l e n t th e rear device of th e should table be and provided to prevent rebounding. cut-off of A Latches. c a t c h and r e t a i n from above shall in the top The the th e blade arbor. adjust the or material material broken part above itself hood down to shall to being the the cut. completely a point that T h e u p p e r h o o d s h a l 1 be and of s uch operator. table swing the A4.1.9.) upper splinters, the of with Inverted Saws). that will cover automatically Appendix Guards. of (Jump a hood contact (See saw Saws with t h a t it w i l l saw The teeth, sides of and the in constructed protect etc, will en the will lower oper deflect exposed 55 portion blade of by the a thickness to give blade device of the shall that stock maximum be will and guarded remain protection to the full automatically in possible diameter adjust contact with itself stock for the operation saws are used of the to the being being cut per formed. Spreaders. (b) spreader should (c) be Non-Kickback ripping shall be on sides o-f t h e both th e saw to operator. for all ( d) end see cause when to will by the Direction in shall permanent radial fingers the to being it saw or thrust throw provide Return or toward holding [For for located tendency back adequate cut. used dogs of the power discussion of Devices shall beyond be the provided position to prevent necessary to the com operations. shall be slightly to return operator. be label to the reading label of Feed. which in such higher gently a manner than to CAUTION! the the Tilt t hat the front rear, so starting should turns. conspicuously marked not rear as the R i p p i n g and p l o u g h i n g saw not as to position be enough less of than the 1 1/2 guard at The on the inches s h a l 1 be a g a i n s t direction by h ood. 3/4 approximately of the saw In a d d i t i o n , inches the shall level of a be the follows: DANGER: a be head to stop repetitive unit a rebound. rotation Such and blade in cutting ( e) arbor, Stops the ripping, A4.1.2fc).] Installation direction affixed Each oppose or material adjustable of to designed (2) released cause the An as of cut the the so Appendix travel Dogs. or material be Adjustable the of saw the for 4 . 1 . 2 ( b ) .] [See Fingers thicknesses (1) plete up They shall kickbacks, radial provided with non-kickback pick the forward When provided. should DO NOT be colored 7. RIP OR PLOUGH standard Operating FROM danger THIS END red. Rules 7.1 Inspection and Maintenance 7.1.1 maintaining Inspection. systematic safety equipment permit their to prompt Emphasis inspection insure the correction. of is placed all discovery upon the woodworking of developing importance machines and defects and of 56 7.1.2 Maintenance (a) sioned begin Dull, saws to shall cause fed to t he t he sides the saw shall well badly set, normal be improperly immediately material at (c) be be to removed stick, speed. immediately Bearings shall jam, Saws to or free improperly before kickback gum (See kept or service, which cleaned. be filed, from when has it is adhered on Appendix from lost ten they A7.1.2.) motion and shall lubricated. ( d) A r b o r s o f a l l c i r c u l a r s a w s s h a l l b e f r e e f r o m p l a y . (e) S h a r p e n i n g o r t e n s i o n i n g o f s a w b l a d e s o r c u t t e r s s h a l l be done only by persons ( f) E m p h a s i s cleanliness the around effective hazards in is of demonstrated placed woodworking functioning switch upon guards in t h i s k i n d importance machinery, of enclosures, skill the the and of work. maintaining particularly and bearings, of as regards prevention of fire motors. 7.2 Selection and Operation of Machines 7.2.1 Selection (a) as to Machines necessitate service. be The assigned of Suitable the removal specific to Machines and used o p e r a t i o n s of such s h o u l d n o t be of safeguards operations machines for suitable involving suitable for head, tool Tools special such for variety the hazards work. [See usual should Appendix A7. 2. 1( a) .] ( b) mounted No on machined to 7.2.2 cutter machine size and Circular (a) Appendix saw , a All arbor shape Rip cracked ( b) T h e p r a c t i c e collar not be to fit th e and Cut-Off saws shall collar tool shall has be been placed or accurately arbor. Saws be removed from service. (See form of what inserting is wedges commonly known between as the saw disk and a “ wobble saw" shall permitted. (c) Push p l a c e in t h e shall sticks or push several sizes and blocks types shall be cannot provided be used, at as the in be provided s u i t a b l e f or the Combs (F e a t h e r b o a r d s ). 7.2.6 guard to the A 7 . 2.2.) the jigs or unless work dadoing, at work the Combs (featherboards) place for use grooving, when jointing, work to be d o n e . a or suitable standard moulding, rabbeting. 7. 4 Clothing and Goggles Worn by Operators 7. 4. 1 (a) Clothing Gloves should not be worn while operating machines. 57 Loose (b) decided flowing accident garments, hazard and sleeves, shall not neckties, be worn etc, by offer operators a of machines. Where (c) anti-kickback 7.4.2 exists, there aprons eye Standard 7.5 by t he Selection Safety any woodworking the hazards of or for he machine under assist 18 in any dust, flying provided and Protection or operation, chips, used. of the Heads, the late st r e v i s i o n Association, etc, (See thereof Incorporated.) Operator workman shall is receive and th e years of the from wor n . from be the Standards machine, Minors (b) operate Code of and danger shall inexperienced th e kickback Organs, Z2-1938, Training an of provided Where American and Before (a) be protection Eyes, and R e s p i r a t o r y approved danger Goggles. proper American is shall safe method age operation permitted careful shall of of to operate instructions in operation. not be permitted power-driven to woodworking machines. APPENDIX (This Appendix is not a part of the American Standard Safety Code fo r Woodwork ing M a c h inery, 01.1-1954. It includes a discussion of the rules and recommendations for ways and leans of putting the rules into effect an d illustrations of a few typical saw guards.) (The numbers in the Appendix r e fe r to the p ertin en t items in the standard.) A l . 4. 4 P u s h blocks hardwood 3/4 or permits, to the give should inch block protection be thick at if should be to hand the least made at 3/8 of least inch thick softwood. 10 pushing inches down on if made Wherever by the 6 inches of space so as space in work. A2. 1. 1 A 2 . 1.1 which from to or lowing In (a) handle to order the other workmen conditions (1) Rip and tance or clearance equal to 3 space either In storing feet be these give or Crosscut on more the each with operator the machines least it is sufficient possible suggested interference that the fol minimum dis maintained: each than a production at to material fixtures. the shop saw Bench or working or longest which in Table side a uses of the material jigs storeroom The Saws. and saw table should be handled. fixtures, should be definite provided for 58 It that no where is he plank to of Undue can that to be material a It is done that all of often as Practice that for as Incorporated, proper equipment, cumulated light. gives i .e., on impaired the have out color lamp bearing quired a tendency on the the preference be seeing given p o r t a n t or d a n g e r o u s order that A 2 . 2.2 they abrasive material the of also of equipment less re important all lighting Dust has any of the been carefully that a definite energy suggested light ac of indicate has amount absorb in latest adjustment which light Standard intensity is 25 Association, of efficiency be accidentperhaps the is the colors for in reflectors. whose the The girders Too mu c h or It down and pass importance. in investigations light not or American it seen vital country. general, be must Standards and to however, building. factor In floor grains which making of task. and a contrasting re that that im color in easily. treatment does with of it glue and, after not adhere. (b) S o m e m a n u f a c t u r e r s sive, the floors, of mind, beams maintenance those elastic girders smooth slippery floors about machines: (a ) Paint or a the be base. is is cuts p a r t s of e q u i p m e n t will Suggestions woodworking to floor may foundation. other experienced the Recent is metal eliminated. or the A l l . 1-1952, spoil walls, absorption the adjustment system. of machine in quickly to to American or or in illumination. to saw it workman. beams borne intensities. and bulbs ceilings, for of given reflectors lighting of be cleaning Makeshift worked values attention sure If machinery cork, beams lighting the be the heavy machine floor be men Lighting, by the lighting accidents approved the to t h e f o u n d a t i o n the insufficient Industrial thereof must among improper avoidable bad of a s p e e d c a n be felt, floor Proper belief protect the fastened to with a kickback. high-speed and or saw line position, cushioning machine rip m a c h i n e r y on the g r o u n d f l o o r , rubber, independent a to by It a in of operating base be Lighting. percent that by the must such caused girders widespread work vision high fastened. hold case heavy-duty inserting the in in of working erected extent is are prevention t he by material A2. 1. 1 ( c ) a be noise large touch cushioning is and machine or bolts machine locating the b o lt s that by a material between the m a c h i n e t he through by regularly should By in t h e l o c a t i o n is v i b r a t i o n d u e to vibration which hit locate (b) the eliminated This be barricade A 2 . 1.1 most important employee might necessary or also other non-slip. now the make or pai n t and glue or a paint throw paint which has on sharp set, includes sand remove an abra 59 If (c) placed than a non-slip about 1/ 8 the inch platform, machine, high at the point or E x c e l l e n t m a i n t e n a n c e to a v o i d Wood The chips in may slippery. for rubbing also It is collecting floor, or the chips bevel, be so be material to or on or and to top a sawdust that provisions that they a wooden a wooden smooth should will the hazard. over not cleaned floor essential. of very is more with tripping become thoroughly not the flush t r i p p i n g h a z a r d s is itself sawdust should the slipping important or floors a floor therefore beveled will s liding of chips the non-slip be particularly cause or cause of material sawdust, themselves continued floor and the other edge floor. may that or should be floor, so m at, edges should ( d) recessed the be get at and made on the frequent periods. A3.1 In order the proper and synthetic to attain type of saw the safest blade and should be most used efficient for operation, plastics, plywoods, boards. A 3 . I. 1 A3.1.1 height of For (a) the various machines average stature: Saws (hand (power machines such It and eliminates A3. 1 . 3 be hands persons of 1 ess - t h a n - a v e r a g e be in t h e a b o v e made expense of control shafting oiling it of the of and of other but and appearance to of inches etc, due operators inches initial better the for 32 shafting, general there circular provided the from by for that floor 36 that a follows the individual motor power-transmission has a great many individual belting, the distances. ad machine. thereby improving shop. Then, maintenance of too, it overhead equipment. Where for as than overhead the hand-fed possible his line injuries transmission ation as recommended above fed) should The is fed) used higher offers eliminates lighting that Drive. frequently vantages. also are it operation approximately s u i t a b l e adj u s t m e n t s is of Saws equipment It efficiency, point Circular A3. 1 . 2 M o t o r drive be or Circular Whenever stature, maximum table with is an operator the electrical sa w s , work. band emergency to cut control, saws, and foot off switch the it is machines power which recommended of like will without oper make it removing 60 A 3 . 1.5 various per The following diameters of table saws when shows t he revolutions peripheral per speed is minute for 10,000 feet minute. Diameter of Saw (Inches) Rpm 8 4774 10 3819 12 3183 14 2728 16 2387 18 2122 20 1910 22 1736 24 1592 26 1469 28 1364 30 1273 A4. 1. 2 A 4 . 1 . 2 (a) ( 1) Circular-Saw Hood a. Hoods and Mountings Construction Hoods may b . If m a d e be of made of plywood, aluminum they or should magnesium be of alloy. substantial construction. c. of Hoods cast-metal (2) that it sible is hood doubtful are (throat if For Hood piece b. O t h e r c. Arm be (3) used be if table, or but and in of being wood at bottom for so many will operations fit serviceability of all the pos guard, order: attached to throat piece position) attached to to types frame, table or c a r ri age, or ta ble or frame floor-stand of mounting is mounted are mountings impractical. Mountings cut mounting operations. of mounting following attached If this rabbeting used of spreader other piece teeth. side-suspension, when Discussion material the on spreaders mounting only are type locked a. even in liner saw efficiency d . Ceiling, should one mounted should thin the Saws any recommended a. have protect Mounting. Hood conditions. mountings should to is the hood extends not beyond practical the for on spreader, sides of grooving, the it saw dadoing, can be used 61 b. of the If t h e h o o d table, it can beting operations, can cut be fect are t he that c. The amount properly attach the or on the same out easier side for required to s e e t h a t to keep hood in the material being should be e. will at in on line f• For be the these the saw will so shaped of the the of that that right work that attach is it it are not all the is the to but, at wrong used to way make supervision it may al t e r e d or a d j u s t e d in some operations that the hood off the table by pinching or case easy times. advantage raised af guards position, then ex t r a at in side rab of will if prevent the cen binding spreader. saw or tilting-table frame the that are saw or carriage when be the saw saws, the hood that the hood so or the saw at The of obtained, value the smaller level table of saw. than a If the but location of the with to same each is tilted saws, hoods and should should be size for as motor is on the of will less less its on the that saw. 2 should the 3 1/2 cases used saw, so spreader location regularly permissible the than than When each follow special not alignment changed. Each it not some depends machine maximum be In is location that true motors Spreaders. saw table. it saw the frame new to saw individual the with spreader a equalizer adjusted toward the as be Circular-Saw side approximately the be the move such will mounted 4. 1. Z ( b) on saws they provided automatically A. cannot so whenever should it hind such to designed saw size sure the hood, being the multiple mounted machines hood wide from the and angle. should with added so with be in position an the be counterweight tiIting-arbor mounted remain an the be reaches or to dadoing, the If c o u n t e r w e i g h t s be of attached material used w i l 1 also to impossible can cut of should way arm restrict needed lift the force For or an grooving, quality raised d . It w i l l hood and m o u n t i n g material ta b l e . saw. to a the before will right the workman upward arm Attachments difficult on most the and the be trifugal on supervision with the the of design of used. line mounted used but this mounting time, of is be curve inches this width inches. directly with a saw machine, be blade serious c o n s i d e r a t i o n s h o u l d be g i v e n t o t h e p o s s i b i l i t y o f l o c a t i n g t h e s p r e a d e r w i t h i n 1/2 i n c h o f t h e c l e a r a n c e of t h e s a w b l a d e r e g u l a r l y used on the spreader The if machine, the design of the attaching the difficult or dangerous position. even machine though were to spreader spreader impossible in to the this be would used mounting correct mount the for require the should location spreader moving maximum provide and in size the saw. for ease in should make it incorrect or an be 62 For operations w h i c h do n o t consideration should hold so the least on 12 the used work inches saw to A 4 . 1.2 usually on saw Improperly and rise (3) Improper (4) Improperly (5) Improper by table, therefore of the be the or much but A the serious fixtures to removed at are spreader saw such Kickbacks saw, gage or allowing a as mounted teeth, may as grooving. on rip saws be are material to pinch to of to so it very locate is the that in Other dogs have not come they do the to of be arbor and fingers thrust one when reversed, kickback for power position where is upward effective material. saw , saw lumber dogs holding located when the grain Kickback be thinner the oppose fence little circular of or twisted very are material to than mounting or rotation saw of have necessary the operator operations, designed For or spreader but power a spreader, jigs table design saw. higher conditioned so of following: alignment are the kickbacks. the the use operation. conditioned thicker with the of of no the use of the certain provide material holding contact and of to from dogs much good point in one Failure either ahead by (1) on the frame, (2) of in the to hands Circular-Saw (c) caused Some upward from permit given the advantage thickness very that arbor good be the thrown is above it in used would front or saw. A4. 1. 3 (a) on should It Fillister circular be rip Piece. saws used. This should be about thickness of the cleats brackets or o v e r the fr ont to the fence Special fixtures cial and or when A 4 . 1.9 Blade radial saw be use the hood made thick of or being cut . ends, so the ends of the guard strips, wood a about slightly It it be will or 2 piece inches thinner should that table effectively fillister wide. than provided either fit c a n be q u i c k l y the with down attached gage. of should irregular this Coasting accidents power uncommon.) at to narrow be pieces principle is given or to the oblique the jig use of jigs angles. for A cutting or spe wedges stakes. t he of inch back cutting not a piece 3/4 consideration application pointing order cutting should material and (b) In when has been wood The After is shut off. practice against Power caused the by Shutoff. rotation (Coasting of time stopping rotating A blade large of the up this can to percentage saw five rotation cause blade minutes by injury of after is placing to the 63 operator It is and can cause recommended warning signal the blade a braking that to indicate that to crack, device the warp, to blade or stop is lose temper. coasting, still in or motion, a be provided. A7.1.2 Maintenance. accidents properly tions at nance the by all proportion badly and material It is instructions of large dull, saws, operator. follow A caused tensioned cause the from is to stick, the of sap, circular improperly adhering jam, to stall or should be band-saw or users for and Such saw, that manufacturers wheels gum, and filed, saw s . the recommended saw Band-saw accumulations gum strongly from saws. by of set, kickback obtain proper kept im condi clean and mainte and free of this resins. A7. 2. 1 A 7 . 2.1 code the operations guards the of in machines insuring the a will making Suitable that as as of avoid position continued use of of and by will safeguards well not suitable used for of safe to or route plan adjustment The proper reducing also be removal frequent guards. production adjustments the It is too Under 7.2.1 should necessitate service. to increase Machines. machines to usual way altering rule of of made variety for such and this because is such suitable work for Selection (a) statement the of regard time lost reduce accidents to work. the by A7. 2. 2 A7.2.2 cracks start in tinued tually moved the by time the in blade can crack and then the saw the saw making skilled manufacturer To cracking: saw to to heat, The operate. expand, (2) grinding) If The to cracking and teeth prevent slots is should not, the If is and If the saw to the naked balance after welding the on sides the the saws both for the wobble and is re eye, crack of or the blade. In either repairs are made. should tensioned con even apart. by for will are may visible or will saws larger slotting, saw inspected Most cracks cracked material to be set. grows fly employed, be the or either retensioned welding, (1) to a crack repaired sawsmith for teeth. saw as other Saws should filed frequently remove be prevent is then be are saw the soon to should the of as Saws. teeth crack usually the case, a of the fragments service slotting the gullets cause Circular that service, from Unless Cracked (a) each be returned to at which it causing it tensioning. speed vibrate crack. must have burning. results. sufficient If the clearance saw gets hot (set and or hollow expands, 64 rim saw (3) should is cause The be saw should concentric (4) The saw must (5) Saws not cutting, heat and must be it be in with perfect the be in p e r f e c t kept will vibration, sharp pound round. In o t h e r words, the eye. b a l a n c e or c r a c k i n g will result. at all itself expansion, and times; through then otherwise, the wood cracking. if and the thus -65- APPENDIX C — SAFE OPERATING PRACTICES The following two excerpts are examples of educational literature, pre pared by States and other organizations, covering safe operating practices in circular saw operations. From "Woodworking Circular Saws: Universal Types" 10/ Protection for Variety and The safe practices involved in circular saw operations will vary slightly in accordance with the types of machines in use and the operations conducted on these machines. For example, on highproduction operations or where jigs and fixtures are used, the safe practices would be comparatively simple. On the other hand, the safe use of a circular saw in a pattern shop or maintenance depart ment is somewhat more involved because of the variety of work con ducted on the machine under these conditions. The following safe practice specifications are outlined as examples of rules that should be considered: 1. Shut off power and wait until saw blade stops revolving be fore making adjustments. 2. Do not attempt to stop the travel of the saw blade (after the power is shut off) on direct driven saws by forcing a piece of material against the saw blade. 3. When changing saw blades, check collars to make sure that they are free of sawdust and are in good condition to as sure the saw's running true on the arbor. 1;. Use only sharp and properly conditioned saw blades. Im mediately remove dull saws from the arbor and have recon ditioned. 5. Before using a machine, check to see that the saw revolves freely, the blade is tight on the arbor, and that screws and clamps of fence and gage are securely fastened. 6, Use push sticks on operations where their use will elimi nate the need for the hand to be near the danger zone. 10/ Prepared by National Association of Mutual Casualty Companies, 1950,_ (pp. 28 and 29). - 66 - 7. If the stock binds in the cut or is excessively hard to feed, immediately check alignment of the rip fence and condition of saw blade. 8. Use only saw blades that are of a diameter within range of the machine speed. Saw blades larger than that rec ommended for any one particular machine will run at an excessive speed and those that are too small for the speed of the machine will operate unsatisfactorily be cause of an underspeed condition. 9. Stock to be processed must have one straight edge and be held securely against the gage or fence. 10. Never sight gage on ripsaw operations. face and use the rip fence. Plane one sur 11. Maintain good housekeeping conditions around circular saws. Keep the area free of scrap, sawdust, oil and grease, or other tripping or slipping hazards. 12. Whenever possible, stand to one side of material being cut. This is especially important on ripsaw operations to prevent the operator's being in line with a possible kickback. 13. Do not leave a saw running unattended. If lockout switches are provided, use them to prevent unauthor ized use of machine. Ilj. Do not reach over running saw blade to recover mate rial at the rear of the machine unless the saw blade is fully protected by a hood guard. 15. Do not use hand to clear small pieces of scran away from saw blade. Use a push stick or piece of scrap stock. 16. Do not wax top of table with power on or with circu lar saw blade protruding above the table. The power must be off and the blade stopped before attempting this operation. 17. Do not allow bystanders to stand in line with the saw blade 5 travel on the operator's side. -67- 18. When sawing long pieces or heavy material, use a take-away stand or roller table if available. Otherwise, a take-away man or helper is necessary. 19. For protection against possible eye injuries, goggles or some type of eye protection should be used. 20. Do not wear loose or ragged clothing such as neckties or gloves when operating circular saws. 21. Do not remove or make inoperative any guard or safety de vice installed on a machine. 22. Do not operate a circular saw unless you are properly instructed and authorized to do so. From '‘Taming the Circular Saw'* H / 1. Be sure you know how to operate a circular saw before at tempting to do so. 2. Inspect a saw to see that it is sharp and free from cracks. 3. Use the right saw for the right job. Don't use a ripsaw for crosscutting, or a crosscut saw for ripsawing. I4.. Keep your body out of line with the board being sawed. Stand to one side. 5. Do not be distracted* 6. Concentrate on your work. Use a pusher stick to push short, narrow pieces through the saw. 7. Don't adjust the saw hood or gage while the saw is running. 8. Don't leave a saw running unattended. 9. Don't reach over a saw. 10. Lock the power controls in the "off" position before chang ing saw blades. 11/ Prepared by State of California, Department of Industrial Re lations, Division of Industrial Safety, 1950. - 68 - 11. Don't feed wood faster than the saw will cut. 12. Get help when sawing long material. 13. D o n ’t use your hands to remove scrap and dust from the saw table. Use a brush. lU. Keep the saw table clear of all scraps. saw blade and be thrown back. They may touch the 15. Keep the area around a saw free from loose material that might cause tripping or falling. 16. Store circular saw blades in a place where there is no likelihood of accidental contact with the teeth. 17. Get prompt first-aid treatment for even the slightest cut or scratch. 18. When sharpening or gumming circular saws with an emery wheel, use a free cutting wheel. 19. Don't let the teeth become case hardened, blued or glazed, for they are then likely to crack or break. 20. When setting a circular saw, make sure that the set is in the point of the tooth and not below the root of the tooth. 21. Make sure there is no end play or lateral motion in the arbor. 22. See that the collar and stem of the arbor fit perfectly. 23. Don't use wobbly saws. 21+. Use suitable eye protection. U. S. GOVERNMENT PRINTING OFFICE: 1 9 5 6 O — 371429