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TWELFTH FEDERAL FEDERAL RESERVE RESERVE BAN*K O F October 1957 DISTRICT I SAN FRANCISCO Review of Business Conditions . . . . 134 Frui* artaVegetable Canning— Review and Prospects................ 137 The Aluminum Industry— Part II: Growth of the Market . . . 145 REVIEW OF BUSINESS CONDITIONS activity in August remained at the high level that has prevailed in earlier months. Industrial production and retail sales continued at the July rate. Meanwhile, nonfarm employment, consumer incomes, and total con struction outlays advanced to new highs. Some recent gains in employment and retail trade were lost in September, however, and as yet no real clarification of business trends has emerged. By late September, the absence of any clear evidence that a greater-than-seasonal fall upsurge had begun contributed to some erosion of business confidence. Stock prices continued the drop that began in July, eliminating most of the gain that had occurred since the beginning of the year. In another market that is also sensitive to swings in business sentiment, the prices of raw industrial commodities continued the decline that began in early August. While it remains true that business activity fluctuates much less than business expectations over short periods of time, several developments have provided cause for concern. New orders re ceived by manufacturing firms have been declin ing. Although shipments in July were the high est since February, manufacturers’ sales have shown weakness also. A t the same time, the book value of inventories held by manufacturing firms rose further in July, and most of the increase was centered in stocks of finished goods. A por tion of recent additions to inventories thus may have been involuntary. Continued weakness in new orders and sales may necessitate production cutbacks in some manufacturing lines in the future. T o some extent business confidence may have been affected by the recent course of monetary policy, including the August increase in the dis count rate and the firmness of official statements concerning the problem of rising prices. The business community apparently expects no sig nificant increase in the supply of credit in the immediate future. Business expectations may also have dark ened with the recognition that two of last year’s u s in e s s B 134 important expansionary forces— increases in de fense expenditures and in outlays for plant and equipment— have disappeared. Investment in new plant and equipment in the fourth quarter is now forecast to remain at the estimated third quarter level. In conjunction with the leveling in outlays for plant and equipment, expenditures for construction of industrial and commercial buildings have been running below year-ago lev els since June. Moreover, new orders for ma chine tools have fallen sharply during the first eight months of 1957. The effects of cutbacks in defense spending are also evident. Production stretch-outs and con tract cancellations involving both missiles and aircraft are now being felt by firms which do sub contracting for aircraft companies as well as by the aircraft companies themselves. Net new or ders received by the aircraft industry during the second quarter were down 28 percent from those of the first quarter. Prospects are that another component of Gross National Product— Net Foreign Investment— will also decline. Foreign demand for goods and services produced in the United States rose sharply following the Suez crisis and unexpect edly continued to provide stimulation to the economy during the first half of 1957. Foreign exchange reserves of some countries, particularly dollar balances, have shrunk in recent months— a situation that is likely to exert a dampening influ ence on United States exports in the future. Consumer spending steadies at high level in August Although expenditures of business firms and the Federal government have shown signs of ta pering off or declining, consumer spending at retail stores rose a little more than 4 percent from April to July. In August, sales held at the record July level, but a 2 percent drop occurred in September, according to advance reports. Even so, retail sales have more than kept pace with the rise in personal income for the year to date. Almost all of the gain, however, has been in sales of nondurable goods. October 1957 M O N TH LY REVIEW The number of new cars sold in August was reported to be up 2 percent from August 1956, one of that year’s best months. Cars have con tinued to move well in September, as sales are estimated to have been as much as 20 percent above last year’s low September level. Heartened by the favorable sales picture, manufacturers are reported to be raising fourth quarter production goals for 1958 models. Retail sales are still generally at a high rate and if the September dip proves temporary, and especially if automobiles continue to sell at a pace faster than in 1956, the fourth quarter outlook may be brighter than current business sentiment would have one believe. Even allowing for price increases that have occurred, continued expan sion in retail sales would obligate retailers to in crease inventories. Consumers, in fact, may pro vide the increase in aggregate demand necessary for an advance in business activity in the fourth quarter. A small percentage increase in consumer ex penditures can have large significance, for such expenditures normally account for about 64 per cent of Gross National Product. In this brief assessment of expansionary and contracting forces, recent developments in resi dential housing activity merit attention. Housing starts have turned upward since April, reaching a seasonally adjusted annual rate of more than a million units in August. Should this trend con tinue, outlays for residential construction may also turn up, reversing a decline that has exerted a depressing influence on Gross National Prod uct since the final quarter of 1955. Business activity slackens in the Twelfth District According to most indicators, business activ ity in the Twelfth District failed to advance from July to August. Department store sales and con struction activity declined moderately during the month. In addition, lumber markets have weak ened further, and steel production showed no gain. A minor drop also occurred in total non farm employment, though this was largely at tributed to work stoppages in the construction industry. Total nonfarm employment in District states receded slightly from July to August after sea sonal adjustment. Nearly all of the decline was concentrated in manufacturing and construction, which recorded losses of 1 and 3 percent, respec tively. Gains since July measured nearly 1 per cent in the case of trade and service industries, while smaller advances were reported for em ployment in government and finance. The num ber of workers in mining and in transportation and public utilities showed almost no change. Strikes contribute to employment drop It is estimated that employment in Southern California was reduced about 20,000 by a con struction strike that began before the July sur vey week. The strike widened in August, affect ing perhaps as many as 35,000 workers by the midle of the month. Although it is not possible to say whether construction employment would otherwise have increased during July and Au gust, the trend of building permit activity sug gests that the pre-strike employment decline (after seasonal adjustment) might have con tinued. A drop of 8,000 in aircraft employment be tween July and August and smaller-than-seasonal gains in food processing and lumbering were not completely offset by employment ad vances registered in electrical machinery and other manufacturing industries. A portion of the decline in manufacturing employment since June was due to a work stoppage in metalworking in dustries in the San Francisco metropolitan area. In general, the District employment picture con tinued to be characterized by reductions in the number of workers in commodity-producing in dustries that are approximately offset by employ ment gains in service, trade, transportation, and government. Building permit activity recedes The value of total building permits issued in the Twelfth District in August was about 4 per cent less than in July, according to advance esti mates. In contrast to the usual pattern of past months, residential valuations increased 17 per cent from the July level, mostly in multi-unit structures. Nonresidential valuations slipped by nearly 21 percent from the July level. Through August, the value of total permits is about 9 per 135 FEDERAL R ES E RV E B A N K O F S A N cent less than those for the first eight months of 1956. Nonresidential valuations are off 3 per cent, while residential authorizations show a value drop of 13 percent from the 1956 pace. Considerable attention has been directed to ward the liberalization of F H A terms in early August. In general, down payments were low ered to attract buyers and the interest rate was raised to attract lenders. However, a ceiling of 2y2 percent was also placed on discounts, which were being used by financial institutions to obtain the going rates of return in areas where the local market rates of interest were higher than the maximum permitted on F H A mortgages. Discounts vary by region and generally run larger in areas such as the West and the South that must “ import” mortgage capital from indi viduals and organizations in Eastern cities. It is believed, therefore, that the percent ceiling placed on discounts may prevent an increase in the flow of mortgage funds into the Twelfth Dis trict from Eastern sources. Surplus capital may be expected either to remain in Eastern mort gage markets where discounts are traditionally closer to the 2 / percent ceiling or else be chan nelled into more profitable, non-mortgage uses. District production activity slackens Steel production in the Western district ( which includes Colorado) remained at about the July level of 91 percent of capacity in August. For the entire nation, steel reversed a six-months decline and rose about seasonally from 79 percent of capacity in July to nearly 82 percent in August. Some slackening in the demand for structural steel was reported in District markets, though this may have been connected with the construc tion strike in Southern California. Output of Douglas fir and western pine in the four-week period ending September 14 recorded losses of 9 and 21 percent, respectively, from the previous four-week period. A decline of about 5 percent would normally occur because of the La bor Day holiday, however. Declines in new or ders for both types of lumber indicate that activ ity this fall may show a greater-than-seasonal downward movement in the lumber industry. Redwood production in August rose above July’s 13$ FRANCISCO vacation-depressed level, but remained about 6 percent below the May-June average. Reports from the Pacific Northwest indicate that several pulp mills have closed because of a weakening in the demand for paper and other products. In the Douglas fir plywood industry, plagued with temporary over-expansion of ca pacity as is the pulp industry, output held up well in September. Price increases for plywood have been announced by several mills, but these may be difficult to maintain if closed mills are encour aged to re-open. Also in the Pacific Northwest, power short ages in the Bonneville system forced the cancel lation of interruptible power in the early part of September. One aluminum producer has closed two potlines while others are using provisional power that they may have to replace later with more expensively generated energy. Retail trade lags in the Twelfth District Sales at District department stores fell about 2 percent from July to August after adjustment for seasonal variation and differences in the num ber of trading days. They were also nearly 1 per cent below sales in August a year ago. Automo bile registrations in California during August dropped 18 percent from those of July. For all District states, however, sales through July were running about 1 percent ahead of sales for the first seven months of 1956. Loans rise seasonally at District reporting member banks Loans outstanding at weekly reporting mem ber banks jumped $150 million in the four-week period ending September 25. This compares with a much smaller gain of $49 million in the previ ous four-week period and an advance of $123 million in a similar period in 1956. For the year so far, however, loans outstanding have grown only about one-fourth as much as during the first nine months of 1956. The September increase in borrowings can be associated with the corpora tion income tax payment due on the fifteenth of the month. This year, 15 percent of estimated 1957 taxes were due. A year ago the quarterly payment amounted to only 10 percent of esti mated tax liabilities. October 1957 M ON TH LY REVIEW Most of the recent gain in loans outstanding was centered in the commercial and industrial category. Borrowings of food and liquor proces sors registered a normal seasonal rise of $73 mil lion. Smaller increases of $11 million, $7 million, and $5 million were recorded, respectively, for public utilities, metal producers, and sales finance companies. These companies reduced indebted ness in September 1956. “ Other” loans— chiefly those to individuals for personal expenditures— rose by $20 million, compared with a fall of $10 million in the same period in 1956. Borrowings of brokers and se curity dealers showed an expansion of $12 mil lion. Real estate loans outstanding registered no increase this September, in contrast to a gain of $31 million a year ago. Also in the four-week period ending Septem ber 25, demand deposits at weekly reporting member banks rose $192 million while time de posits registered a gain of $54 million. This de posit growth compares favorably with increases of $187 and $10 million in the 1956 period. Net holdings of United States securities were reduced $49 million this year, however, in contrast to an increase of $21 million in the September fourweek period last year. Fruit and Vegetable C an n in g-R e vie w and Prospects Twelfth District fruit and vegetable can ning industry is a vigorous, thriving enter prise. Since World W ar II it has expanded briskly, in response to the basic growth stimu lants of an increasing national population and a high and rising level of personal income. A sec ondary stimulant has been the increase in per capita consumption of canned vegetables; that of canned fruits is stable, while fresh produce con sumption per person is declining. In addition, the canning industry of this District appears to be supplying a larger share of the market for some of the major canned products than it did several years ago.1 Although supporting influences underlie the sharp increase in the volume of fruits and vege tables canned in the District during the postwar period, the industry apparently entered the 1957 marketing year from a position of overexpanh e 1A good part of the fruit and vegetable canning industry is concen trated in the T w elfth D istrict, where 32 percent o f the industry’s $2.3 billion in shipments originated in 1954, according to the United States Department o f Com m erce, Bureau of the Census, Census of M anufactures, 1954, reporting on the Standard Industrial Code 2033, Fruit and Vegetable Canning Industry. In particular, the Tw elfth D istrict is the center for canned fruit and canned vege table production, w ith less emphasis on other im portant industry products such as soups, baby foods, jam s, jellies, and preserves. About three-fourths o f D istrict industry shipments in 1954 were of canned fruits and vegetables alone. This was 58 percent o f the nation’s $876 m illion total value o f these products. Because o f pro duction increases since then, the value o f industry output both nationally and in the D istrict is substantially higher at present than it was in 1954. T h e frozen foods industry is excluded from this arti cle, w hich deals on ly w ith the fruit and vegetable canning industry. sion.2 For the past two years, particularly in the 1956 season just completed, District canned fruit and vegetable supplies proved to be substantially in excess of demand at current prices. This situa tion will be discussed after a brief review of the past two decades of growth in the District can ning industry. Twelfth District canning has grown The industry’s growth is shown in Charts 1 and 2. It is apparent from Chart 1 that the his torical increase in vegetable processing has been primarily an expansion of canned tomatoes in various forms, including juice, paste, catsup, and other commodities. In 1956, tomatoes in all forms were nearly two-thirds of all the vegetables packed in the District and were over 40 percent of total fruit and vegetable production.3 The chart also shows that sizable year-to-year fluc tuations in vegetable packs largely reflect changes in tomato products. These products have fol lowed two complete five-year production cycles, with peak years in 1951 and 1956, since the end of World War II. In each cycle, following a peak year there have been two years of reduced output, 2 T he marketing season for items packed in one year extends into the succeeding calendar year. Item s packed in 1956, for example, are marketed during the latter portion o f 1956 and in 1957 until 1957 crops becom e available for canning. For most m ajor products the season begins and ends around mid-year. 3 Vegetables are in terms o f actual cases; fruits, in terms o f 24 N o. 21 /2 cans per case. FE DE RA L R E S ER V E B A N K O F S A N F R A N C I S C O then a three-year period of C hart 1 rising production culmina TOTAL V E G E T A B L E P A C K S ^ ting in the next peak. Since T W E L F T H D IS T R IC T 1 9 4 7 -5 6 , C A L IF O R N IA 1 9 3 6 -5 6 M ILLIONS OF CAS ES the outlook is for lower pro ACTUAL CASES duction in 1957, the crest of this second cycle appar ently was reached in 1956, F IC N O R T H W E S T when output was 30 percent greater than in 1951. Over supply, the chief character istic of the present situation as canners entered the 1957 PEAS. marketing year, appears to O TH ER THAN PEAS be a recurrent pattern, on the basis of postwar experi ence. C A L IF O R N IA Canned fruit production TO M A TO ES AND TOMATO PRO DU CTS has also risen over the past two decades, as shown in V E G E T A B L E S O TH ER TH AN T O M A T O E S Chart 2. Cling peaches have always been the most im 1936 1940 1945 1950 1956 portant single fruit product. 1 Includes vegetables canned in California, Oregon, W ashington, and Idaho, plus a small volum e canned in M ontana. Record production of cling *D ata not available prior to 1947. Sources: Canners League o f C alifornia; N orthw est Canners and Freezers Association. peaches in the past two years contributed heavily to the present condi 1954, as indicated by the sharp increases in physi tion of oversupply. Total District output of canned cal output during the past two years. In 1956, fruits in 1956 was 10 percent larger than the District canners put up a record volume of vege record achieved in 1955. The basic yearly fluctua tables, accounting for almost half the country’s tion in fruit output, as shown in the chart, may output. This represents a slight gain in the Dis stem from the tendency of fruit trees to alternate trict’s share over 1955 and a considerable in scanty and abundant bearing years. The past two crease in this share over the last decade. In seasons are a significant exception to this pattern. creased packs of tomatoes and tomato products Increases in the volume of fruit packed have have played an important part in this increase.2 been more moderate than for vegetables, and it Fruit canning3 has also expanded but less sharp is primarily the canned vegetable sector that is ly. District output, excluding citrus fruit, has in gaining a larger share of the market for the Dis creased 43 percent in the last ten years, which is trict canning industry. somewhat more than the 37 percent increase na District canners supply a rising tionally. share of the market Although the District canning industry is The Twelfth District is the principal fruit and growing, like most industries it appears to be vegetable canning region, and is supplying an subject to production cycles. Peak years in the even larger share of the expanding market for cycles for fruit and vegetables coincided in the these products than it did several years ago. 1956 season, with the result that, in almost every The value added by manufacture in District can important pack, substantially more was produced neries increased approximately 30 percent be than could be sold at prevailing prices. tween 1947 and 1954, after allowing for price changes,1 and has increased even further since 2 Stock and m ovem ent data for tom atoes and tom ato products are 1 United States D epartm ent o f Com m erce, Bureau o f the Census, Census o f M anufactures, 1947, and 1954: Standard Industrial Code 2033, Fruit and Vegetable Canning. 138 available on ly for California, but California produces nearly all o f the D istrict output c f these products. 8 In this article “ m ajor canned fruits” includes peaches, pears, fruit cocktail, apricots, plum s, and sweet cherries. October 1957 Supplies at record high for 1956 season MONTHLY REVIEW — an increase of 5 million cases. Stocks left over from 1955, principally of cling peaches, swelled the total supply of fruits to about 16 percent above the previous year. These figures indicate that movement of fruits would have had to expand by 16 percent and that of vegetables by 27 percent in order to have dis posed of the increase in supplies on hand for the 1956 season. In review, the 1956 season was the leading year in District fruit and vegetable canning his tory, in terms of production, supplies, and sales. Production of both fruits and vegetables was larger than ever before, and total supplies were augmented by sizable quantities left over from the previous season. Movement of supplies from District canners’ hands was the highest in his Record sales achieved with lower prices . . . tory. Profits, however, were generally lower than in 1955 because of the downward pressure on After a year of strenuously competitive mar prices resulting from increased supplies; at the keting, a 5 percent larger volume of fruits and an same time, canners’ costs also reached their high 11 percent larger volume of California tomatoes est historical level. The industry’s leading firms and tomato products were moved by District complained, in their annual reports, of the effects canners than in 1955. The increase in both of of this “ cost-price squeeze” on profits, although these commodity groups surpassed the average some firms made the general qualification that annual increase of recent years. the primary cause of reduced profits lay in losses Movement increased to both domestic and for from their frozen foods operations. eign markets. Domestic demand remained strong Large packs were recorded for most fruits and with the continued increase in consumer income vegetables nationally, thus increasing the compe and population growth. Exports of canned fruits tition among products. In the District the larg and vegetables, although a small fraction of total est increase was in packs of cling peaches, toma disposal, were the highest for any peace-time toes, and green peas. District canners produced year.1 The four leading fruit and vegetable (ex 160 million cases of fruits and vegetables in 1956, cluding soup) canners of the nation2 all experia jump of 19 percent over the 134 million cases 1 This is on a fiscal year basis, w hich coincides with the general mar turned out in 1955. Canners contracted for large keting season for the canning industry. 2 L ib b y ’s, California Packing Corporation, Stokeley-Van Camp, and acreages, and ideal growing conditions resulted H. J. Heinz. in the bumper crops of to matoes, green peas, and C hart 2 cling peaches. T ogether TOTAL F R U IT PACKS-^ these crops accounted for T W E L F T H D IS T R IC T 1 9 4 7 -5 6 , A N D C A L IF O R N IA 1 9 3 6 -5 6 24 million cases of the 26 M ILLIONS OF C A S ES 2 4 No. 2'A C A N S P E R C A S E B A S I S million-case increase. The vegetable pack was 21 million cases or 26 per cent larger than in 1955. Vegetable stock figures are only available for Califor nia, where the total supply (the amount packed plus carryover from the pre vious season) of asparagus, spinach, and tomatoes and 1936 1940 1945 19SO 1956 tomato products was 27 percent above 1955. The ‘ Includes fru it canned in California, Oregon, W ashington, and Idaho, plus a small volum e canned in M ontana. total pack of fruits was 10 *D ata not available prior to 1947. percent above that of 1955 Sources: Canners League o f California; Northwest Canners and Freezers Association. 139 FE DE RA L R E S ER V E B A N K O F S A N F R A N C I S C O enced record dollar sales for the year, averaging about 7 percent above sales in 1955. Sales of those fruits in heavy supply were also stimulated by lower prices. For example, Cali fornia f.o.b. price quotations for cling peaches show that a 4 percent decrease in price from 1955 was associated with an 8 percent increase in movement. Prices of fruit cocktail, the second largest District fruit pack, also fluctuated around lower levels than in 1955. Compared with that year’s high and low prices, the highest prices were 5 percent lower, and the lowest prices of the season were down 2 to 5 percent. Movement, on the other hand, increased 10 percent or nearly a million cases above the former record in 1955. Prices quoted for Bartlett pears, however, re mained unchanged throughout the 1956 season from the top price in the previous season. Pears were the only pack in heavy supply to experience reduced movement. Movement fell 4 percent al though the year’s supplies were 7 percent above a year ago. Reduced prices of important tomato products undoubtedly played an important role in produc ing a total movement of California tomatoes in all forms of 55 million cases, up 11 percent from 1955. Cannery price quotations for whole toma toes and tomato juice were lower throughout the season, but additional cuts were made in the lat ter part of the marketing year, the spring and summer months, when demand for canned food traditionally slackens. But market fails to clear Despite increased demand and selective price reductions, the movement of canned fruits and vegetables did not increase sufficiently to prevent an increased carryover of stock into the current season. Nationally, canners’ stocks of vegetables cov ered in the Department of Commerce report showed substantial gains from July levels a year ago. Their stocks of some items, such as corn and tomatoes, were over twice as large as in 1956. Canners’ stocks of canned fruit also increased considerably from year-ago levels. Distributors’ stocks are little changed from recent years, but this is not significant because distributors custo T able 1 P r in c ip a l F r u it a n d V e g e ta b le P a ck s C a l i f o r n i a , O r e g o n , W a s h i n g t o n , a n d I d a h o , 1 1951-56 (in th ou san d s o f c a se s) FRUIT P A C K S 2 P ea ch es C lin g3 .......................................................... O t h e r .......................................................... ............... F ru it c o c k t a i l .............................................. 1951-52 3,106 C h erries, sw e e t4 ....................................... A p p le s and a p p le s a u c e ........................... O th er fru its and b e r r i e s ......................... 1952-53 14,964 3,433 7,489 6,003 3,950 1,470 1,130 925 2,732 1953-54 17,163 3,150 8,228 5,185 4,753 1,263 976 1,335 2,848 1955-56 17,923 3,989 9,809 7,849 5,828 1,525 1,254 1,472 3,223 1956-57 21,322 5,669 11,033 8,437 4,139 2,099 652 1,596 3,220 44,901 1954-55 13,818 3,697 9,074 7,475 2,694 1,572 858 1,380 2,995 43,563 42,096 52,870 58,168 9,916 11,610 26,372 6,757 4,288 2,667 3,583 2,591 857 922 3,899 6,925 10,600 19,006 6,452 5,189 2,7 1 0 3,781 2,271 994 754 4,178 62,860 7,228 8,850 21,162 5,075 8,453 3,464 3,635 2,387 1,121 690 3,651 65,716 9,479 11,325 29,862 4,100 8,965 4,689 3,246 3,207 1,309 585 4,119 80,884 11,851 16,299 38,029 9,428 8,252 3,774 4,081 3,165 1,438 918 4,971 vegetable p a c k s ' T o m a t o e s ® ..................................................... T o m a to j u i c e .............................................. O th e r to m a to p r o d u c t s ...................... P e a s ................................................................. B eans, g re e n and w a x e d ...................... C a rrots .......................................................... O th e r 7 ............................................................. ............... ............... ............... 7,618 11,504 31,625 ............... 5,707 ............... 3,525 73,461 1 Includes a small volum e canned in M ontana. 2 24-N o. 2 l/ i case basis. 3 Spiced clings are included in “ O ther.” 4 Sour cherries are included in “ O ther.” 8 A ctual cases. •Includes the tom ato ju ice pack in the Pacific Northwest. 7 Quantities o f specific vegetable items m ay be included in “ Other” category if the pack is o f minor im portance in reporting area N o te : Figures may not add to totals because o f rounding. Sources: Canners League o f C alifornia; N orthw est Canners and Freezers Association. 140 102,205 October 1957 M ON TH LY REVIEW C hart 3 marily hold only short FLUCTUATIONS IN C A R R Y - I N S T O C K S OF term supplies, while the C ALIF ORNIA T OM A T OES AND TOMATO PRODUCTS, 1951 -5 7 remainder of the canned JU L Y 1 1 CAN ■ 1 M IL L IO N CA SES items is held by canners 1951 themselves. 1 *1 f 1952 The national carryover • V • • • • • !* j • • of tomatoes, tomato juice, 1953 catsup, and chili sauce by • • 9 • • ! • ; • • : • • • • © ;• ] • canners was almost three 1954 times larger than a year • • • • • ; • * • • © ; ago. Despite the increase 1955 in canners’ stocks in Cali fornia, as shown in Chart 1956 3, they were able to reduce their share of the national 1957 totals in these items from 53 percent last year to 49 5 10 15 percent in 1957. This re duction was largely the re Source: Canners League o f California. sult of a smaller build-up United Kingdom are expected under Public Law of stocks of tomato juice in California. 480, an act enabling foreign nations to buy sur That large supplies have had a depressing ef plus goods (usually from CCC stocks) with their fect on prices is evident, and unless the forthcom own currencies instead of with dollars. As for ing packs are substantially reduced, supplies will pack prospects, some important reductions are continue to exert downward pressure on prices. anticipated. The depressing effect, however, may be enhanced or reduced, depending on who holds the leftover Smaller tonnages will be canned in 1957 supplies. Prices did not fall as much as they Total District output in 1957 of canned fruits might have, according to trade comments, be and vegetables will undoubtedly be smaller in ag cause most of the supplies are in the hands of gregate than it was in 1956. Smaller vegetable those best able to finance them, that is, the name crops will be harvested this year, according to brand canners. Three of the leading companies latest U SD A estimates. Total production of the whose fiscal years end near June 1 recorded an major canning fruits is expected to be slightly average 21 percent increase in inventories of fin lower, and measures have been taken to ensure ished goods over last year. In some cases, how reduction in the volume of some packs. The total ever, these inventory data also reflect a build-up vegetable pack will not be small, however, rela in stocks of frozen foods. tive to that of recent years, and may not fall be How burdensome are these carryover stocks ? low the 1955 level— the second highest on record. This depends on the quantity to be canned in Latest forecasts indicate an over-all reduction 1957 and the movement of canned fruits and of 21 percent in the output for processing of to vegetables. Steps have already been taken by the United States Department of Agriculture to take matoes, snap beans, sweet corn, and peas, owing substantial quantities of some items such as cling to acreage cutbacks and generally lower yields. peaches, freestone peaches, green peas, tomatoes, The canning tomato crop is expected to be onecherries, and green beans for the school lunch quarter below that of last year, and that of green program. Further purchases for this program peas may be smaller by 14 percent. A slight off may be forthcoming. In addition, sizable ship set to these reductions is the fact that the new California spinach and asparagus packs, which ments of cling peaches and fruit cocktail to the 141 FE DE RA L R ES E R VE B A N K O F S A N F R A N C I S C O have already been completed, are somewhat larg er than they were last year. A smaller fruit pack is also forthcoming, large ly because the industry has employed control de vices to reduce the volume of canned cling peaches and Bartlett pears. The 1957 pack of cling peaches will total about 18.1 million cases, according to an end-of-September trade estimate. Pack estimates have been lowered periodically throughout the season. Early crop conditions in dicated that California peach trees might bear a substantially larger crop than even the record of last year. This was a matter of concern to cling peach canners and producers, in view of the rec ord high carryover from the 1956 season. Ena bling legislation is provided in the State of Cali fornia permitting joint action on the part of cling peach producers and canners to curtail supplies for canning when it appears that they will unduly depress prices. As the commercial production of cling peaches is confined to California, it is pos sible to implement such action on a state basis with effective results. Under the authority of the California Cling Peach Marketing Order, a “ green drop” program was adopted whereby 16 percent of the expected crop was eliminated be fore ripening. Further reductions were made through cullage and diversion of varying percen tages of deliveries at the cannery to other uses. This latter control was dropped as harvest pro gressed and it became evident that brown rot dis ease and hot weather were making inroads on the crop. Present estimates put the 1957 pack 15 percent below that of 1956. Bartlett pears apparently are being packed in smaller volume also, down about 20 percent ac cording to late September trade estimates. The volume of pears for canning was reduced pri marily by shifting larger amounts than usual to fresh market channels and by setting canning grade standards so that only top quality pears will be canned. In addition to the smaller expect ed output of cling peaches and pears, the Cali fornia apricot pack, already completed, is 3 per cent smaller than in 1956. Crop forecasts indi cate a smaller output of purple plums this year. However, no reduction in freestone peach can ning is indicated. 142 If present estimates are realized, the total sup ply of cling peaches available in the 1957 market ing season will be about the same as last year, and supplies of tomatoes and tomato products will be somewhat lower. However, supplies of to matoes and tomato products would still be con siderably above the quantity moved during the last season, and movement would have to show increases again this year in order to reduce sup plies to comfortable levels. This process of read justment may take more than one season, as past experience seems to indicate. Costs ore still climbing Costs of labor, transportation, and many ma terials are continuing their upward trend. The only notable reductions this year are in prices paid to growers for some raw products. One major District canner recently estimated that, compared with last year, the company’s cost of tin plate has risen 7 percent; glass con tainers are up 6 percent; fibreboard cases in creased nearly 4 percent; and labor costs have risen 3 to percent. Such increases are gen eral throughout the industry. Labor costs have risen steadily over recent years. In California, average hourly earnings in the fruit and vegetable canning industry have climbed 40 percent since 1949, slightly more than the rise in earnings for all manufacturing indus tries. Average weekly earnings have risen rela tively more. A 5 cents per hour wage increase became effective in March this year, under the current 1956-59 contract between the California Processors and Growers Association and the Teamsters union. Average hourly earnings were higher in the first half of 1957 than in the same period a year ago, both in California and the Pa cific Northwest. Transportation costs will be as much as 12 percent higher than they were early in 1956. On August 6 the Interstate Commerce Commission granted railroad freight rate increases that pro vide for a maximum increase of 11 cents per hundredweight or 12 percent, whichever is less, for canned and frozen fruits and vegetables, ef fective as soon as legal forms are completed. It has been estimated by the Bureau of the Census October 1957 M ON TH LY REVIEW that 46 percent of canned foods are transported by rail. Thus, it is apparent that increases in transport rates stemming from the Commission’s latest action will be a significant addition to canners’ costs of doing business this year. On the other hand, raw material costs are low er for some crops this year; but trade sources predict these reductions will not be sufficient to offset other increases in costs. Negotiations be tween growers and canners on the prices of some items have been delayed and prolonged. Growers of peaches and pears resisted price cuts in the face of expected lower volume demanded by canners, but canners obtained lower rates for these crops than they have paid during the past two seasons. The contract price for California cling peaches has been established at $62 per ton, plus allow ances that bring the price to about $65 per ton— compared with $70 in 1956. Price negotiations were especially prolonged for pears, and in Cali fornia the agreed price will yield an average re turn of about $60 per ton, the lowest since 1952, and $15 below the average in 1956. In Washing ton, growers finally accepted $60 per ton for No. 1 grade pears, compared with $90 per ton in 1956. Freestone peaches in California and Wash ington were also the focus of long bargain ing. The California price appears to be $45 per ton for Elbertas, compared with $60 last year. Washington growers received $65 for top grade Elbertas, down from $72 last year. Vegetable prices also reflect the influence of the large carryover from last season. Two prices will prevail for processing tomatoes. Early con tracts for the 1957 crop called for the same prices that prevailed on last year’s crop, $22.50 per ton. Some later contracts were made for a lower price of $20.00 per ton, a price which one source estimated covered one-fifth of the crop. The price for green peas in the Pacific North west is 2 percent below last year, and California canners paid 2^4 to 3 cents a pound less for aspar agus than they did in 1956. What about cannery profits for the 1957 sea son? Apparently some reduction from 1956 is in prospect. It does not appear likely that the higher level of costs will be more than offset by higher prices for canned items and improvements in production efficiency. Some increase in price is anticipated at the retail level by the Department of Agriculture, particularly for vegetables. If prices should strengthen, however, only a portion of the rise may be reflected in prices at the can nery level as the higher railroad rates will absorb at least a part of the increase. In addition, sales will have to be pushed aggressively to duplicate the record volume moved from District canneries last year. Although profits prospects appear to be down from last year, recent events may strengthen these prospects considerably when their effects are fully assessed. For example, un usual growing conditions have reduced yields considerably in some cases. Tomato acreage, for instance, was adjusted downward in anticipation of large inventories at the beginning of the 1957 season. However, with the additional effect of a decline in yields, particularly in Eastern produc ing areas, output was reduced even more than was expected. Current estimates place the pro duction of tomatoes for processing 24 percent be low the output in 1956. Production estimates for cling peaches also have been revised downward in recent months. In just one month, between Au gust 1 and September 1, crop estimates were re duced by about 6 percent. Such changes as these may well alter the attitude of canners about the large inventories that they have carried into the current season. Year of adjustment District canners entered the current season with large inventories of fruits and vegetables as a result of record production in the past two seasons. This is not a new experience for District canners as the situation occurs periodically from an overexpansion of production. Supplies were sufficiently large in 1956 to weaken prices for items important to District canners. To reduce inventories to more comfortable levels without further depressing prices, the most obvious ac tion that canners could take would be to reduce the size of the 1957 pack from the output in the previous year. Some downward adjustment in the pack of principal items is suggested by crop production estimates. 143 F EDE RA L R E S ER V E B A N K O F S A N As canners’ costs are higher than in 1956, they would welcome some price increase in 1957 in response to somewhat lower supplies. The extent of the reduction in supplies, however, will prob ably need to be substantial to bring about much of a price increase. Sales were at an all-time high in 1956, partially as a result of selective price re duction for canned items. Strengthening prices could be expected to hold down the movement of canned goods, although domestic demand will probably continue at a high level during the 1957 marketing season. In addition, exports and pur chases for the school lunch program will need to be sizable— a reasonable expectation from indi cations thus far received. Fruit and vegetable canning is a competitive industry, although it is characterized by a mod erate degree of concentration. O f the industry’s shipments in 1954, 28 percent were made by the largest 4 companies; 38 percent, by the largest 8 ; and 50 percent, by the largest 20. The canning industry, dependent as it is for its raw materials on agriculture, which is often troubled by year-to-year instability in produc tion, has available to it certain stabilizing de vices, which are particularly characteristic of the District industry. The larger companies, by taking over inven tories of canners who would otherwise have to cut prices drastically to move merchandise in a 144 FRANCISCO period of oversupply, provide a degree of price stability for the industry as a whole. In addition, the system of state-enforced marketing orders, which in California apply at present to such ma jor canned products as cling peaches, pears, and asparagus, enables producers and processors to regulate the quantity of raw materials processed by canners. The most notable success has been achieved with cling peaches. The ways in which producers and processors employed most of the devices available to them under the Cling Peach Marketing Order to prevent an aggravation of their oversupply problem in the 1957 season were discussed elsewhere in this article. Some influ ence on demand has also been exerted by the in dustry through advertising and promotion de vices regulated under the marketing orders. The results have allowed some price slippage in a fairly price-elastic sector of agriculture, but have avoided the drastic situations which have been encountered in some other sectors when an “ oversupply” comes to the market and the bot tom drops out of the price, with a resulting bene fit to the consumer at the expense of a ruinously lower total income for the farmer. The industry has managed, through use of these inventory and supply regulation devices, to avert the greater price reductions and inroads on profits that would otherwise have occurred during the present period. October 1957 M ON TH LY REVIEW The Aluminum Industry Part II: Growth of the Market is the second of three articles on the pri mary aluminum industry in the United States. The first provided a brief history of the industry and a description of its structure.1 This study will deal with the market for aluminum and various factors that influence the demand for the metal. Aluminum at present is in a much easier supply condition than existed throughout most of the 1950’s. The approach here, however, will be ori ented more to long-run developments which should provide a better context for the evaluation of current market developments. It will be seen that an imbalance of supply and demand is a prob lem that the aluminum industry has successfully adjusted to in the past. Two striking developments in aluminum after World W ar II were the rapid transition to peace time uses and the exceptionally large increase in consumption. Immediately after World War II there was considerable concern about peacetime uses being able to absorb the production from the greatly expanded wartime capacity. Produc tion did drop sharply after the war with the clos ing of Government-owned plants. In 1946, for example, production was only 409,600 tons as compared with 920,200 in 1943. By 1952, how ever, both production and consumption exceeded the peak levels of 1943. With the exception of a short period in 1954 and currently, aluminum has been in continually short supply with fab- T h is 'S e e this R eview , August 1957. T h e third and final article in the series will appear in a later issue. ricators clamoring for more metal to keep their plants operating. High consumption levels have recently been the result primarily of the continued growth in regular peacetime markets, rather than of any great increase in military or defense consumption of aluminum. Although it took the Korean War mobilization requirements to trigger the doubling of primary capacity since 1950, defense uses now account for comparatively little of the nation’s current aluminum consumption. In 1952, about 30 percent of the nation’s aluminum supply went into direct defense uses; in 1955, it is estimated that direct military applications used less than 10 percent. This remarkable increase in aluminum con sumption for a wide variety of uses has not been restricted to the United States. Europe has ex hibited an exceptionally strong demand for alu minum, relying to a large extent on Canadian production. In fact, European consumption, while not as large absolutely, has been increasing more rapidly than that of the United States in recent years. Europe currently uses slightly more than half as much aluminum as the United States. Production has not kept pace with consumption in Europe, as it has in the United States, with the result that Europe has become a much heavier net importer than formerly. Germany, Austria, and Belgium have experienced a sixfold increase in consumption since 1949, while Italy has more T able 1 A l u m in u m C o n s u m p t io n ,S e le cte d A r e a s ( in to n s ) C ou n try U n ite d S t a t e s ....................................................................................... C a n a d a ..................................................................................................... S ou th A m e r i c a .................................................................................... T o t a l A m e r ic a ............................................................................... T o ta l E u ro p e .................................................................................. T o ta l A s i a ......................................................................................... A u stralia ................................................................................................ R u ssia ..................................................................................................... T o ta l as r e p o r t e d ........................................................................... 1948 684,600 6 5 ,4 0 0 19,800 769,800 397,500 12,300 5,500 110,000* 1,295,300 1950 896,400 6 5,200 23,100 9 84 ,700 411 ,200 2 7,100 6,900 2 30 ,800 * 1,660,700 19S2 1,072,300 90,300 27,600 1,190,200 631 ,900 4 2,000 9,000 253,500* 2 ,1 26,600 1954 1,696,900 78,200 25,000 1,800,000 735,000 58,600 14,000 305 ,000 * 2,912,700 1956 1,778,000 91,900 30,000 1,899,900 961,200 83,200 21,900 485,000* 3,451,200 *Estim ated b y Am erican Bureau o f M etal Statistics. Source: Am erican Burreau o f M etal Statistics, Yearbook o f the A m erican Bureau oj M eta l Statistics, 1956. 1 45 FE DE RA L R E S ER V E B A N K O F S A N F R A N C I S C O than doubled its use. The United Kingdom re mains the largest European consumer, using in excess of 300,000 tons per year. The need to con serve dollars has probably held down aluminum purchases by European importers. Some Euro pean firms have recently instituted plans to pro duce aluminum in Africa for the purpose of relieving dependence on dollar imports. Since the ratio of aluminum use relative to other metals is still low in Europe as compared with the United States, a huge potential increase exists in that market. Growth in aluminum consumption in the Unit ed States, however, has not had an equal any where in the world. The increase in United States consumption from 1949 to 1955 almost equals current total consumption in Europe. From 1948 to 1956, aluminum consumption in the United States rose from 684,600 tons per annum to 1,778,000 tons, a gain of 160 percent as com pared with gains of 11 percent, 0 percent, and 21 percent for copper, lead, and zinc, respectively. Part of this huge consumption increase has been satisfied by importing aluminum. Although the United States is the world’s largest producer of aluminum ingot, considerable reliance is placed on imports for supplies, particularly from Can ada. The proportion of United States consump tion derived from imports has declined somewhat within the last decade because of increased Unit ed States production and increased foreign con sumption. (Table 2) T able 2 U n it e d S t a t e s N e t I m p o r t s o f A l u m i n u m Year 1949 1950 1951 1952 1953 1954 1955 1956 N et imports (000 tons) 90,521 .... 234 ,144 .... 144,707 .... 140,505 .... 345,058 ............................................. .... 194,308 .... 206,885 .... 198,806 N et imports as percent of total consumption 14.3 26.1 14.8 13.1 22.4 11.4 11.8 10.7 Source: Am erican Bureau o f M etal Statistics, Yearbook o f the Am er ican Bureau o f M eta l Statistics, 1956, p . 104. Desirable Characteristics of Alum inum The increase in the use of aluminum has been the result of its combination of technical proper ties and its relative cost. One of its outstanding 146 technical features is its low density relative to copper, lead, steel, zinc, and nickel. It is approxi mately one-third the weight of those metals, and only magnesium, of the commercially important metals, is lighter than aluminum. In addition, pure aluminum is highly resistant to corrosion, is malleable, and lends itself readily to extrusion processes. Aluminum also possesses good ther mal and electrical conductivity. In pure form aluminum is a relatively low strength metal which would be limited in use. By alloying it with other metals such as copper, mag nesium, manganese, iron, zinc, and chromium, however, a great range of different properties can be obtained. Some aluminum alloys are pro duced that approximate the tensile strength of mild steel, for example. Mild steel is about one and one-half times stronger than alloyed alumi num but three times heavier, volume for volume. On a strength-weight basis this aluminum would be twice as strong as steel. Fatigue strength, shearing strength, elasticity, and other properties would determine usage in various applications. Aluminum alloys possess different combinations of properties and do not always retain all of the good characteristics of the pure metal. Although pure aluminum is highly corrosion resistant, in alloyed form it has suffered from salt water cor rosion. Great progress has been made in this area recently, however. Another important feature of aluminum is the excellent machinability of many of its alloys. In many instances, a fully machined aluminum al loy casting costs less than the same finished prod uct made of iron. The iron casting may cost onetenth as much in the rough form ; but the ease of machining and handling aluminum often saves sufficient time, labor, energy, and materials to bring the final cost below that of iron. In discussing the technical properties of alumi num it should be recognized that the metal is almost always used in the form of alloys. These alloys possess different combinations of charac teristics which make them more suitable for par ticular applications. The use of aluminum in any particular application depends upon the require ments and its relative ability to satisfy these with respect to cost and technical qualities compared M ON TH LY REVIEW October 1957 C hart 1 P E R C A P I T A C O N S U M P T I O N OF S E L E C T E D METALS 1953-55 AVERAGE 2 7 .7 *T h e aluminum figures are for W est Germ any o n ly ; the other figures are for all o f Germany. N ote: T he figures above the circles refer to total per capita consum ption o f the four metals; the figures within the circles are percentages of that total. Source: Am erican M etal M arket, M eta l Statistics, 1957, for metal consum ption statistics; U nited N ations, Yearbook o f th e United N ations, 1957, for population statistics. to other metals. Nevertheless, the versatile quali ties of aluminum and its decreasing relative cost make it a metal of growing attractiveness to a widening range of users. C h a n g in g A p p licatio n s Aluminum now holds the No. 1 output posi tion in the nonferrous field and is second only to iron and steel in the entire metals world. There are now over 4,000 end-uses of aluminum, rang ing from wrapping foil to heavy industrial forg ings. One of the most salient factors about alu minum is its wide range of uses, a range which seems to expand almost daily. The Aluminum Association regularly compiles figures on the shipment of wrought products by various classes such as building materials, con sumer durable goods, and transportation equip ment. Building materials led the entire field of civilian uses during 1956 as they have in every year since 1946. Statistics compiled by the Alu minum Association show that building materials lead, with 19.0 percent of all wrought aluminum mill products shipped during the first half of 1956, followed by transportation applications (17.4 percent), consumer durable goods (13.0 percent), electrical uses (7.8 percent), commer cial and industrial machinery and equipment 147 F ED E RA L R E S ER V E B A N K O F S A N (6.2 percent), and packaging and containers (4.4 percent)1. Since wrought aluminum prod ucts account for about 80 percent of aluminum shipments, the distribution of wrought aluminum for end-uses of consumption is an accurate de scription of the consumption pattern within broad lines. Although detailed changes in the consumption pattern of aluminum are not available on a his torical basis, some qualitative appreciation of the changes in aluminum consumption patterns is revealing. In practically every field aluminum is securing a firmer foothold. Building materials Since 1950, aluminum consumed in building and construction applications has doubled. Roof ing and siding, door frames, window frames, molding and trim, awnings, curtain walls, build ers’ hardware, insect screening, and foil insula tion constitute some of the uses in the building field. Door and window frames, however, now constitute the largest single end-use of aluminum in the building industry. Until the mid-1930’s aluminum windows were premium-priced side lines and were made only by a few companies whose principal product was ornamental metal work. Today aluminum is estimated to account for 30 percent of all new window frame installa tions in the United States. Aluminum’s corro sion resistance is its main advantage in this ap plication. Builders’ hardware is another fast growing ap plication of aluminum in this field. The metal was not used in builders’ hardware to a significant extent prior to 1952. In 1953 and 1954 it is esti mated that at least 10 percent of all builders’ hardware was made of aluminum. Aluminum hardware, however, has met some resistance at the residential level because of the quality con notation associated with the appearance of brass. The employment of aluminum as the outer wall covering for commercial buildings also seems to find increasing favor, although this development is quite recent. Use of aluminum curtains and panels allows a reduction in footings and outside scaffolding and generally speeds construction. 1 These figures are obtained from the Alum inum Association R elease of October 24, 1956. 148 FRANCISCO Transportation Although the transportation field has dropped to the second most important outlet for alumi num, it still has been growing rapidly. Alumi num finds important uses in aircraft, railroads, and motor vehicles in addition to growing usage in marine transportation. The application of aluminum in aircraft is one of its most important military uses. Planes made today average 75-85 percent aluminum. As mili tary aircraft speeds increase, however, aluminum may lose out in this field to titanium and stain less steel. Air friction at supersonic speeds gen erates so much heat that aluminum loses its structural properties, but the aluminum industry is trying to develop alloys capable of withstand ing high operating temperatures and has report ed some success in recent months. The most promising market for aluminum in the transportation industry probably lies in the automotive field. The use of aluminum per auto mobile averaged about 35 pounds in 1956, as compared with slightly more than 12 pounds in 1954. One large auto company used 65 pounds in its 1954 models. Each El Dorado Cadillac used 197 pounds of aluminum in 1956. Pistons, axle housings, automatic transmissions, body trim, window frames, and ignition system com ponents are often made of aluminum. Aluminum pistons are now used in all American automobiles because of their low weight and good thermal conductivity. The largest single use of aluminum in motorcars is in the torque-converter-type au tomatic transmission. Indicative of the trend to aluminum in the automotive field has been the construction of two automobile foundries adja cent to aluminum smelters that will deliver the molten metal directly. The bus and trucking field presents a slightly different picture. Aluminum already represents 15-25 percent of the total weight of modern buses. Aluminum’s lightness is desirable in large buses to allow them to meet legal weight limits and to increase the effective capacity of tires, brakes, axles, and springs. Aluminum is used for the same purpose in tractor trailers. It has been estimated that the higher initial cost is offset by increased payloads within one year. October 1957 M ON TH LY REVIEW Railroad equipment manufacturers have also greatly increased their consumption of aluminum since W orld W ar II. The amount used per car varies from “ all-aluminum” cars to the more con ventional types where aluminum is used for trim design, accessories, and other minor components. In freight car construction aluminum is still largely experimental except for specially de signed tank cars and special purpose cars. The railroad field seems to offer a large potential de mand, especially in rolling stock. Marine transportation has been the least im portant outlet for aluminum in the transporta tion field because of the problems that aluminum encountered with marine corrosion. Progress in the application of aluminum has been notable in this field only within the last 20 years. Today, however, aluminum is being applied in shipbuild ing and marine components where wood and steel were previously the only materials used. In gen eral, one ton of aluminum can be utilized to do the job which otherwise would require two tons of steel. In naval vessels, this means greater fuel capacity, and hence longer operating ranges; in mercantile vessels, a larger cargo at equal or lower power output. This broad market includes general purpose industrial machinery, such as process tanks, pres sure vessels, engine components, compressors; special purpose machinery, such as textile indus try machinery and petroleum refining machinery; metal working machinery, including machine tools, jigs, and fixtures; agricultural machinery, including irrigation pipe; and a wide variety of other uses. These are all applications that at one time were handled by other metals. Consumer durable goods Containers and packaging This field was one of the first major outlets for aluminum. Although aluminum cooking utensils are still quite popular, this field now covers such applications as household appliances, furniture, lighting fixtures, toys, lawn mowers, and Vene tian blinds. Over the years aluminum has en joyed growing markets in the consumer durable fields not only by wider application but by the growth in the field of consumer durables them selves. Aluminum’s versatility is shown in its impor tance in the field of packaging and containers. Foil production has been increasing rapidly, indi cating the strong demand for aluminum for pack aging. Shipments of foil increased from not quite 43,000 tons in 1952 to 76,000 tons in 1955. Aluminum foil packaging provides excellent ap pearance plus economical protection for many products. A promising outlet in the container field is that of cans for foodstuffs. Experiments indicate that satisfactory cans of aluminum alloy or aluminum-clad steel can be produced by con ventional can-making machinery with minor modifications. Thus far such cans have not been competitive pricewise. Even the capture of a small part of the can market would open up a large new outlet for aluminum in a field that is growing rapidly. It is obvious that aluminum has a wide and ex panding range of application. Not only are its older outlets expanding, but it is enjoying growth Electrical markets Aluminum has long been making inroads on copper as the leading material for conducting electricity. Virtually all power systems make some use of aluminum in the transmission and distribution of electric power. Bare aluminum conductor has accounted for the preponderant portion of aluminum used in this field. The prin cipal types are all-aluminum cable and ACSR (aluminum conductor steel reinforced), the lat ter consisting of aluminum wires stranded around a steel core. A C SR combines the high conduc tivity and light weight of aluminum with the strength of steel. It is estimated that more than 90 percent of all new transmission lines in the United States and most rural distribution lines use aluminum. Weight for weight, aluminum possesses twice the electrical conductivity of cop per. Aluminum is not so widely used in urban distribution lines because it is bulkier than cop per and requires more insulation material when used in highly urbanized areas. In addition, alu minum finds diverse uses in various types of elec trical, electronic, and communications equipment. Machinery and equipment, except electrical 149 FE DE RA L R E S E R V E B A N K O F S A N F R A N C I S C O in new fields. Nevertheless, aluminum not only has formidable competition from well established metals, but will be faced with competition from newly emerging metals. Com petition From N ew M etals Aluminum is now facing, in a sense, the same problems that the older, established metals faced when aluminum first made its appearance. Alu minum forced its way into the province of wood, steel, copper, tin, and glass in a wide variety of fields. Only in the aircraft industry did it satisfy a need that could not easily be satisfied by an other product. Although aluminum is still find ing new uses at a rapid pace, it will face compe tition in certain specialized uses from well-known metals like magnesium and stainless steel as well as from the so-called new wonder metals like titanium, zirconium, and columbium. Stainless steel Stainless steel, like aluminum in its infancy, was associated with eating and cooking utensils. Like aluminum, it has now been adapted to a wide variety of industrial uses. In fact, stain less is invading the aircraft field, long an alumi num monopoly. At speeds above 1,150 miles per hour aluminum alloys lose their strength from the terrific heat generated by air friction. Stain less steel performs even better at high tempera tures than titanium, the highly touted wonder metal. In addition, stainless steel is competing with aluminum in the building and transporta tion fields. Both products have certain technical qualities that will always prevent either from dis placing the other, but in many uses price will be the determining factor. Magnesium Magnesium has long been heralded as the ma jor competitor of aluminum, but after 36 years it is still a minor factor in the metals market. Only one company was engaged in the production of magnesium at the end of 1956. The peak primary production was reached in 1943 when 183,584 tons were produced. The production reached a low of 5,317 tons in 1946 and then rose to a new high of 105,821 tons in 1952. Production dropped to only 61,135 tons in 1955 but increased to 68,150 345 tons in 1956. The United States produces close to half of the world output. Even though magnesium can be obtained at moderate cost in unlimited amounts, its large scale use awaits technical improvement in alloy ing and fabricating the metal. One feature of magnesium is that it can be produced from do mestic resources. Magnesium is the lightest of all structural metals in common use. It is twothirds the weight of aluminum and less than onefourth that of steel. Its largest use is as an alloy in aircraft construction for secondary airplane structures, structural parts, engines, and wheels, where stresses are sufficiently mild to permit its use rather than that of stronger but heavier alu minum alloys. It competes with aluminum in flooring, frames, and bodies of trucks and trailers and is used also in ladders, tools, and other light equipment. Its most promising structural uses are in fields where lightness and rigidity offer economies over heavi er metals, although its relative weakness is a problem. In addition, magnesium has suffered from corrosion problems and inflammability. Dif ficulties have been encountered in machining be cause of its tendency to ignite. In structural shapes of thick cross-section, the corrosion fac tor is minimized; and magnesium should prove of great value where light weight is vital. It is apparent that much more work is needed on magnesium before it becomes a serious com petitor to aluminum. Development of an alloy with better corrosion resistance or the discovery of a satisfactory coating for magnesium could lead to a rapid increase in magnesium consumption. Contact with iron, copper, and aluminum causes serious corrosion of magnesium, most severe in the case of iron and progressively less with the other two metals. Magnesium could conceivably be a strong competitor of aluminum, but this de velopment will be dependent on technological changes. Although aluminum took many years to be come commercially important after its discovery, and magnesium has not reached major impor tance, two new metals may be able to circumvent the long adaptive process that aluminum endured. The urgency of defense needs, the rapid develop October 1957 M ON TH LY REVIEW ments in atomic energy, and aircraft development have opened needs that cannot be satisfied with the older metals. As a result, metals like tita nium and zirconium are being produced to satisfy certain technical needs almost regardless of cost. Titanium, like aluminum and magnesium, is a common ingredient of the earth’s crust but oc curs nowhere in the native state. Titanium com pounds have been used for some time, especially by the paint industry; but metallic titanium was not produced commercially until very recently, when the Bureau of Mines announced that it had succeeded in developing a commercial process. Titanium It was not until 1938 that the Bureau of Mines began investigating the technology of titanium and conducted a survey and small-scale trial of virtually all suggested methods for producing ti tanium. Interest was aroused after the Bureau of Mines’ demonstration that ductile titanium could be produced on a pilot-plant scale and fol lowing distribution of free titanium samples for property and use studies. The world’s first smallscale commercial production of ductile titanium metal was begun at Newport, Delaware, by the E. I. duPont de Nemours Company, July 1948. Limited commercial availability was announced by duPont in September 1948. The National Lead Company soon followed in the field by con structing two pilot plants in Sayreville, New Jer sey and Niagara Falls, New York. In 1950, Na tional Lead Company and Allegheny Ludlum Steel Corporation organized the Titanium Metals Corporation of America to produce and market titanium metal, alloys, and related products. The site of the new operation was the former Basic Magnesium plant at Henderson, Nevada, built by the government during W orld W ar II. An other titanium plant is operated in Nevada at Boulder City by the Federal Bureau of Mines. Five companies are now producing titanium and two more have indicated plans to enter the field. Production was up to 14,000 tons in 1956, a large increase over the few pounds produced in 1948. Most of this production was purchased by the government for use in the aircraft industry, which has special uses for a metal with titanium’s combination of characteristics. Titanium is light, strong, and highly corrosion resistant, particularly in marine atmospheres. It is about 42 percent lighter than stainless steel, but it is nearly as strong and has comparable re sistance to corrosion in general and superior re sistance to marine corrosion. It can be machined and drawn into wire or sheets and has a greater ability to withstand mechanical shock and abra sion than many of the best alloy steels. As compared to aluminum, titanium is significantly stronger for its weight, is much harder, and even less susceptible to corrosion. Titanium alloys lose their strength characteristics rapidly at tempera tures above 800° Fahrenheit but are better than competitive materials at working temperatures between 400° and 800° Fahrenheit. The great drawback as yet is its expensive re duction process and the difficulties in fabricating the metal. Titanium is currently selling at about $2 per pound. Production has expanded rapidly since 1948, however, when it was first produced outside the laboratory. By the end of 1956, total United States capacity had reached 25,000 tons per year. Mill products of titanium are currently ten times more costly than those of stainless steel, its closest competitor. The Air Force consumes over 90 percent of the titanium that is produced today and indicates a need for more. Although titanium definitely has a secure fu ture usage, its rate of acceptance and production will depend on lowering the cost of extracting titanium from its ores and a large reduction in its fabricating costs. Fabricators, who are still ex perimenting with alloy types, must turn out the kind of mill products which the aircraft makers and other industries want for future designs. A l though technically titanium could be a strong competitor for aluminum, it will be some years before its potential is realized because of its high relative cost. Conclusion One of the striking features of aluminum has been its price movements during the past 15 years. In contrast to most other metal prices, aluminum decreased in price during the war years, dropping from 20 cents per pound in 1939 to 15 cents by 1943. Aluminum prices remained 151 FE DE RA L R E S ER V E B A N K OF S A N FRANCISCO C hart 2 at 15 cents per pound until 1948 and did not reach their A N N U A L A V E R A G E P R I C E S OF S E L E C T E D M E T A L S 1939 level again until 1953. Throughout 1956 alumi num was selling at approxi mately 25 percent more than its 1939 price while the com parable percentage rises for copper, lead, zinc, tin, and steel billets were 300, 200, 130, 90, and 125 respec tively. Aluminum is now cheaper relative to copper, lead, and zinc than through out most of its history. Re cent declines in copper, Source: Am erican M etal M arket, M eta l Statistics, 1957. te : C opper figures from 1941 through 1947 exclude governm ent bonus paym ents to marginal pro lead, and zinc have reversed N oducers; zinc prices from 1942 through 1947 exclude governm ent bonus paym ents to marginal producers. the trend somewThat, but capacity will expand severalfold to meet this aluminum is still in an advantageous price posi demand. tion relative to the prewar period. Additional In a report titled International Trade, 1956, production can probably be obtained without its the contracting parties to the General Agreement becoming more expensive relative to other metals. on Tariffs and Trade (G A T T ) exhibit a similar On balance, the prospects for increased alumi optimism about the future demand for aluminum num consumption are quite good. It is continu in Europe by 1973-75. Output of aluminum in ally finding new and expanding uses in the con Western Europe is expected to climb by 60 per struction, transportation, electrical machinery cent or some 300,000 tons from 1953-55 levels. and equipment, packaging, and durable goods Imports of aluminum are expected to rise to 1.1 fields. Europe is undergoing the same revolution million tons for an increase of 800 percent. The in the use of aluminum as the United States but G A T T report forecasts that supply will increase has had a later start. As long as manufacturing more than demand in North America and that and construction activity hold up, aluminum will North American exports may increase almost find increasing markets, especially with its low fourfold. On the basis of these long-run forecasts, current price relative to competing metals. present aluminum capacity will be quite inade The President’s Materials Policy Commission quate to satisfy demand within the next 25 years. Report published in 1952 foresees a demand of The article to follow will discuss the factors 4.5 million tons of aluminum by 1975, or almost influencing the location of reduction plants and three times the level of United States consump the forces that may alter the present cost struc tion in 1956. The commission expects that alumi ture influencing the concentration of aluminum num’s relative price will become even more at reduction centers. Special attention will be de tractive although aluminum producers in the voted to the Pacific Northwest as a location for United States are facing higher power costs in aluminum reduction and the future role it is their more recent additions to capacity. The Pol likely to play in the United States aluminum in dustry. icy Report concludes that United States primary 152 FEDERAL October 1957 RESERVE BANK OF SAN FRANCISCO BUSINESS INDEXES — TWELFTH DISTRICT1 ( 1 9 4 7 - 4 9 average = 100) Total nonagri cultural employ ment Industrial production (physical volume)* Year and month Lumber Petroleum3 Refined Crude Cement Lead3 Copper3 Electric power 1929 1933 1939 1948 1949 1950 1951 1952 1953 1954 1955 1956 95 40 71 104 100 113 113 116 118 111 121 116 87 52 67 101 99 98 106 107 109 106 106 105 78 50 63 100 103 103 112 116 122 119 122 129 54 27 56 104 100 112 128 124 130 133 145 156 165 72 93 105 101 109 89 87 77 71 75 77 105 17 80 101 93 113 115 112 111 101 117 118 29 26 40 101 108 119 136 144 161 172 192 210 1956 A u gu st Septem ber O ctob er N ov em b er D ecem b er 117 112 110 111 112 105 104 104 104 103 128 136 128 135 132 171 168 163 146 139 84 78 81 79 72 123 122 127 123 123 108 115 115 111 111 114 109 102 102 101 101 101 101 101 101 131 130 132 132 138 131 133 137 120 127 140 154 157 152 79 88 88 78 82 75 68r 71 125 138 133 135 126 130 133 142 1957 January F eb ru ary M a rch A p ril M ay June July A u gu st Total mf’g employ ment Car loadings (num ber)2 Dep’t store sales (value)2 Retail food prices S. 4 Waterborne foreign trade3* 6 Exports Imports i0 2 99 103 112 118 121 120 127 134 ‘ ‘ 55 102 97 105 120 130 137 134 143 152 102 52 77 100 94 97 100 101 100 96 104 104 30 18 31 104 98 105 109 114 115 114 122 129 64 42 47 103 100 100 113 115 113 113 112 114 190 110 163 86 85 91 186 171 140 131 164 195 124 72 95 98 121 137 157 200 308 260 308 443 212 209 217 216 210 135 135 136 137 138 153 153 154 156 159 101 107 102 100 106 131 131 130 132 131 114 114 115 116 116 207 212 256 242 234 500 459 563 401 436 220 211 221 228 229 239 238 139 138 138 138 138 139 138 137 160 159 159 159 159 160 159 157 105 96 100 103 99 101 94 105 131 127 133 127 126 131 133r 130 116 117 116 117 117 118 118 118 237 269 267 298 283 253 421 417 489 534 698 511 BANKING AND CREDIT STATISTICS — TWELFTH DISTRICT (a m o u n ts in m illio n s o f d o lla r s ) Condition items of all member banks6 Year and month Loans and discounts U.S. Gov’t securities Demand deposits adjusted7 Total time deposits 2,239 1,486 1,967 5,925 7,093 7,866 8,839 9,220 9,418 11,124 12,613 495 720 1,450 7,016 6,415 6,463 6,619 6,639 7,942 7,239 6,452 1,234 951 1,983 8,536 9,254 9,937 10,520 10,515 11,196 11,864 12,169 1,790 1,609 2,267 6,255 6,302 6,777 7,502 7,997 8,699 9,120 9,424 1956 S eptem ber O ctob er N ov em b er D ecem b er 12,423 12,384 12,504 12,804 6,491 6,468 6,431 6,383 11,581 11,747 11,867 12,078 9,305 9,326 9,235 9,356 1957 January Febru ary M a rch A p ril M ay June July A u gu st Septem ber 12,488 12,556 12,576 12,649 12,694 12,911 12,912 12,945 13,178 6,505 6,356 6,177 6,520 6,315 6,249 6,319 6,313 6,293 11,812 11,279 11,129 11,622 11,210 11,310 11,407 11,329 11,561 9,587 9,690 9,794 9,839 9,995 10,155 10,188 10,220 10,301 1929 1933 1939 1949 1950 1951 1952 1953 1954 1955 1956 Member bank reserves and related items Bank rates on short-term business loans8 Factors affecting reserves: Reserve bank credit9 _ — + + + 3.20 3.35 3.66 3.95 4.14 4.09 4.10 4.50 + 4.57 + 4.65 4.74 — + + — — + + — — — + 4.81 5.21 + Commer cial10 Treasury10 34 2 2 13 39 21 7 14 2 38 52 0 110 192 930 - 1 ,1 4 1 - 1 ,5 8 2 - 1 ,9 1 2 - 3 ,0 7 3 - 2 ,4 4 8 - 2 ,6 8 5 - 3 ,2 5 9 + + + + +1 +1 +2 +3 +2 +2 +3 23 150 245 378 198 983 265 158 328 757 274 3 5 0 17 - 454 417 143 303 + + + + 466 312 209 451 33 41 37 35 56 29 49 50 109 - 558 816 170 445 261 374 426 145 434 + + + + + + + + + 249 494 170 430 209 402 320 292 480 M oney in circu lation9 _ — + — + + + + — — + + 6 18 31 65 14 189 132 39 30 100 96 175 185 584 1,924 2,026 2,269 2,514 2,551 2,505 2,530 2,654 42 18 30 102 115 132 140 150 154 172 189 59 2 38 38 2,640 2,542 2,579 2,654 182 195 195 200 2,548 2,517 2,495 2,560 2,526 2,483 2,457 2,592* 2,581 206 200 199 202 200 203 205 197 204 — 144 — 139 — 9 — 31 + + + + Reserves11 Bank debits Index 31 cities3* “ (1947-49= 100)* 54 20 6 39 30 1 A d ju s te d fo r seasonal variation , e x ce p t w here in dica ted . E x ce p t fo r depa rtm en t store statistics, all indexes are based u pon data fro m outside sources, as fo llo w s : lum ber, C a liforn ia R e d w o o d A sso cia tio n an d U .S. B u rea u o f the Cen sus; petroleu m , cem ent, co p p e r, and lead, U .S. B u reau o f M in e s; electric pow er, F ederal P ow er C om m ission ; n on a gricultural and m an u factu rin g em p lo y m e n t, U .S. B ureau o f L a b o r S tatistics and co o p e ra tin g state agencies; retail fo o d prices, U .S . B u reau o f L a b o r S ta tistics; carloadin gs, v ariou s railroads and railroad associa tion s; and foreign trade, U .S. B u rea u o f the Census. * D a ily average. * N o t ad ju ste d fo r seasonal variation . 4 L os An geles, S an F ran cisco, an d S eattle indexes com bin ed . 6 C om m ercia l ca rgo on ly, in ph ysical volu m e, fo r L o s A n geles, S an F ran cisco, San D ie g o , O regon, and W a sh in gton custom s d istricts; starting w ith Ju ly 1950, “ spe cia l c a teg ory ” e x p orts are exclu ded because o f se cu rity reasons. 8 A n nual figures are as o f end o f year, m o n th ly figures as o f last W edn esda y in m on th . 7 D e m a n d d eposits, exclu d in g in terb an k an d U .S. G o v ’ t d eposits, less cash item s in p rocess o f co lle ctio n . M o n th ly data p a rtly esti m ated. 8 A v e ra g e rates on loans m ade in five m a jo r cities. 9 Ch anges fro m end o f p r e v io u s m o n th o r year. 10 M in u s sign in d ica tes flow o f fu n ds o u t o f the D is tr ic t in the case o f com m ercial operations, and excess o f re ceip ts o v e r disbursem ents in the case o f Treasury op eration s. 11 E n d o f year an d end o f m o n th figures. 12 D e b its t o to ta l dep osits ex ce p t in terb an k p rio r t o 1942. D e b its t o dem and dep osits ex cep t U .S. G o v e rn m e n t and in terb an k deposits from 1942. p— Prelim inary. r— R ev ised. 152A