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June 15,1988

closer to the real world, however, a
number of potential interpretation
problems are encountered.
While output prices will rise as
firms produce beyond their capacity,
the extent and persistence of the
increase depends on the shape of
industries' cost curves, on the sensitivity of factor prices to increases in
demand, and on the willingness of
firms to invest in new plant and
equipment. In addition, changes in
government regulation or in trade
policy over time may increase (or
possibly decrease) bottlenecks in the
economy, limiting (or abetting) firms'
ability to expand output without
price increases.
Furthermore, this measure of capacity
utilization will not have consistent
implications for investment, as firms
may be less inclined to purchase new
equipment if they do not expect a
permanent increase in the demand
for their products, or if rising input
prices reduce the profitability of new
capital.

Because of these ambiguities, the
potential inflationary pressure represented by any level of capacity utilization is unclear. Although measures of
capacity utilization are informative,
they contain conceptual difficulties.
In the next Economic Commentary
in this two-part series, we will discuss how the Census Bureau and
the Federal Reserve construct their
indexes of capacity utilization.

•

eCONOMIC
COMMeNTORY

Footnotes

1. Inputs that cannot be varied in the
short run, such as machinery, are called
fixed inputs, while those that can, such
asmaterials or labor, are called variable
inputs.

Federal Reserve Bank of Cleveland

2. For summaries of the results of studies
of industry cost curves, see Edwin
Mansfield, Microeconomics: Theory and
Applications, Fourth Edition, New York:
WW Norton and Company, 1982, pp.
204-206; and Arthur A. Thornpson.Tr.,

Measuring the Unseen:
A Primer on Capacity Utilization

Economics oj the Firm: Theory and
Practice, Second Edition, Englewood
Cliffs, New Jersey: Prentice-Hall, lnc.,
1977, p. 285.

Paul W Bauer is an economist at the
Federal Reserve Bank oj Cleveland.
Mary E. Deily is a visiting economist at
the Bank and an assistant professor oj
economics at Texas A&M University. The
authors wish to thank Randall Eberts
and Mark Sniderrnan for beipful comments. Robin RatlifJ provided editorial
assistance.
The uieuis stated herein are those oj
the authors and not necessarily those oj
the Federal Reserve Bank oj Cleueland
or oj the Board oj Gouernors oj the
Federal Reserve System.

by Paul W Bauer and Mary E. Deily

3. The firm increases production until
the cost of proclucing additional units is
greater than the price those additional
units will bring, that is, until the level of
output where unit price equals marginal
cost is reachecl. Even if the cost of
proclucing extra output is very high, net
profits will still rise if the output price is
even higher.

How much wood could a woodchuck
chuck if a woodchuck

could chuck

wood?

ACOrding
to several available measures, a large number of U.S. industries are now operating at historically
high levels of capacity utilization.
Many analysts believe that further
increases in demand, fueled by continued growth and especially by the
expansion in exports, could result in
higher output prices. This is particularly a concern if firms hesitate to
expand their capacity by investing
in new plant and equipment.
As a result, there has been considerable interest in understanding what
the terms "capacity" and "capacity
BULK RATE
U.S. Postage Paid
Cleveland,OH
Permit No. 385

Federal Reserve Bank of Cleveland
Research Department
PO. Box 6387

utilization" mean when referring to
firms anel industries. Two basic types
of measures exist. The engineering, or
war mobilization, measure attempts
to represent the maximum physical
output that a plant can produce, and
is probably closest to the layman's idea
of capacity. But economists find that a
better indicator of industry price pressure and future investment is one that
incorporates changes in production
costs as output increases.

Cleveland, OH 44101

Material may be reprinted provided that
the source is credited. Pleasesend copies
of reprinted materials to the editor.
Address Correction Requested:
Pleasesenclcorrectecl mailing label to the FecleralReserveBank of Cleveland, ResearchDepartment,

P.o. Box 6387,

Cleveland, OH 44101

ISSN 042R-1276

In this Economic Commentary, we
use a simple model of a single plant to
illustrate these alternative definitions
of capacity and capacity utilization
and to examine their properties. In
the upcoming issue, we use these
concepts to analyze the capacityutilization figures published by the
Census Bureau and by the Federal
Reserve.
• The Basic Concepts
Economists use two cost concepts to
clarify the problem any firm faces in
deciding how much output to produce. The first cost concept is average, or unit, cost (AC), the total cost
of production divided by the current
level of output. The second concept
is marginal cost (MC), the additional
cost a firm incurs to produce one
more unit of output. Since a firm is
assumed to be working with a given
amount of plant and equipment that
cannot be varied in the short run, this
extra cost arises only from the additional labor, materials, or energy
required to expand production. I
Typical shapes of the average cost
and marginal cost curves are plotted
in chart 12 As the rate of output
increases, average total cost initially
falls, since at low levels of production
increasing the rate of output spreads

Capacity-utilization
measures can be
useful in evaluating industry price
pressures, investment, and war mobilization capabilities. In this first article
of a two-part series, the authors define and examine some of these measures. The upcoming July 1 Economic
Commentary
uses the concepts to
analyze two widely disseminated
indexes of capacity utilization.

overhead costs (the cost of fixed
inputs) over more units. Marginal
cost tends to be relatively flat across a
broad range of outputs. At some
point, as fixed inputs (such as
machinery) begin to be used more
and more intensively marginal cost
rises more steeply and eventually
exceeds average cost. At this point
(point A in chart 1), average cost starts
to rise, in the same way that a baseball
player's batting average will rise ifhe
hits better than his average during a
game.

• An Economic Definition
Capacity Utilization

of

For example, suppose an airline wants
to increase the number of miles it flies
with its current number of planes.
The airline can fly each plane faster,

Economists generally define a plant's
capacity as the output level at which

but doing so will increase the amount
of fuel per mile that each plane uses.
Thus, the cost of producing the extra
miles will be greater than the current

average total cost is lowest (again, the
point at which marginal cost intersects average cost). If capacity is measured in this way, a plant producing at

cost per mile.

point A on chart I is producing at 100
percent of its capacity But as demand
increases in the product market, and
as firms respond to higher prices by
increasing output, firms will begin to
produce at levels above capacity in
order to maximize profits} Capacityutilization figures greater than 100 percent would thus be associated with
above-average profits and rising production costs. If firms expect demand
to remain strong, then capacityutilization figures greater than 100
percent will also be associated with
increased incentive to invest, as firms
attempt to move to a more favorable
set of cost curves by increasing their
capital stock.

Note that this cost increase is not
caused by increases in the prices of
the variable inputs (in this case, fuel).
The increase occurs because more
fuel per mile is necessary to produce
extra miles when the airline is using
the same number of planes. In sum,
we can think of firms as able to
expand production over some range
in which the extra units will cost
about the same. At some point,
however, more-than-proportional
increases in labor, materials, or energy
will be required to increase output
further, thus raising both marginal and
average costs.
So far we have assumed that the firm
is working with a fixed amount of
capital, but over time the firm can
vary this amount. If the airline, for
instance, is able to add planes to its
fleet quickly, it could increase the
number of miles flown without
increasing its average total cost. In
terms of the cost curves discussed
above, a change in the amount of
fixed inputs the firm employs will
move the firm onto an entirely new
set of average total cost and marginal
cost curves.
This process is illustrated in chart 2.
When a firm adds capital, for
instance, it moves to a new set of
short-run cost curves (from ACI and
MCI to AC2 and MC2), because the
added capital allows it to produce
greater amounts of output at lower
cost. The set of all possible short -run
cost curves traces out the long-run
average cost curve (LRAC), which is
the lowest unit cost the firm can attain
at each level of output after it has
adjusted all of its inputs.

In contrast to this cost-based measure
of capacity, an engineering measure is
the maximum output that may be
produced, ignoring all cost changes,
with the equipment in place. This
output level would be at the extreme
right side of chart 1, where the average
and marginal costs rise sharply
Measured in this way, a plant's capacity is likely to be beyond the point at
which the firm could produce profitably In order to obtain an estimate of
engineering capacity, the firm must
thus evaluate its production
capabilities at output levels with
which it has little or no experience.
In addition, the potential for a given
capacity-utilization rate to create
output-price pressure would be difficult to evaluate because the distance
between the minimum of the average
total cost curve and engineering
capacity would differ from industry

to industry This makes it hard to
determine from a particular capacityutilization rate whether firms in an
industry have moved beyond the min-

CHART 1

SHORT-RUN COST CURVES

s

imum of their average total cost. For
the same reason, the engineering
capacity concept would also be more
difficult to use than the cost-based
measure as an indicator of increases
in future investment.
•

for less-specialized inputs. Thus, high
aggregate capacity utilization should
at least be a good barometer of rising
input prices, and thus of rising costs.
But the relationship between aggregate measures and investment is less
clear.
AC

Furthermore, relationships between
aggregate measures of capacity utilization, inflation, and investment may
not be stable over time for at least
three reasons. First, changes in government regulations or foreign sup-

Toward Real-World Measurement

So far, measuring capacity as the minimum point of a firm's current average
total cost curve appears quite reasonable. Any firm producing above
capacity will experience rising costs
and will have an incentive to invest.
But even when using a cost-based concept to evaluate capacity-utilization
implications, several complications
arise.

Output

CHART 2

Second, if firms can quickly adjust
their fixed inputs, and if the long-run
average cost is as pictured in chart 2, a
high capacity-utilization rate does not
necessarily imply the existence of
output-price pressures. A firm that is
able to adjust its capital quickly can
moderate its cost increases by moving
to a more favorable set of short -run
curves. The faster a firm can adjust its
fixed inputs, the more moderate will
be the cost and price increases as the
firm expands its production to meet
rising demand.
Third, we have so far assumed that
the firm can expand production without paying higher input prices for

has significantly reduced the supply
of some silicon chips, a vital input in
computer manufacture. Production
increases in this industry will consequently result in more rapid cost
increases, as firms bid up the price
of the available chips.

LONG-RUN COST CURVES
$

First, a given level of capacity utilization will have different meanings
depending on firms' expectations for
the future. Operating above capacity
is a good indicator of future investment only if the firm expects the
current output price to stay the same
or increase. Also, industries protected from import competition, for
instance, might not expect this protection to continue in the long run,
and thus might not invest.

Output

SOURCE: Authors' calculations.

additional labor, materials, or energy
But as all the firms in an industry
respond to increased demand by
expanding production, input prices
may rise, particularly if the industry
is a large purchaser of an input in
limited supply

tion, firms operating at or above a
capacity measured at old factor prices
may have less incentive to invest in
new equipment, since rising factor
prices reduce the profitability of additional investment.

An increase in input prices shifts all of

• Aggregate Capacity-Utilization
Measures

the cost curves up, and firms might
now reach minimum average cost at a
different level of output. While firms
might be producing at a level above

Aggregate capacity-utilization figures
must be interpreted carefully. As more
sectors of the economy increase production, prices are likely to rise even

their old capacity they might be at or
below their new capacity In this situa-

plies may abruptly alter an industry's
capacity Consider, for instance, the
semiconductor agreement between
the United States and]apan, which

Second, changes in firm strategy may
alter the relationships between capacity utilization, cost increases, and
investment. For example, some firms
now handle intermittent periods of
very high demand by intensifying
their use of the existing plant and
equipment, rather than maintaining
excess machinery that sits idle in periods of normal demand.
Third, aggregate measures reflect different compositions of utilization
among industries. As shown above,
high capacity-utilization measures in
different industries have different
implications for prices. Thus, the
same numerical measure of aggregate
capacity utilization may reflect different potentials for aggregate price pressure, depending on how quickly costs
are rising in the industries with high
utilization rates.
•

Conclusion

Capacity is fundamentally a cost concept most appropriately defined as
the minimum point on the short-run
average cost curve. In moving this
clear, concise economic concept

• An Economic Definition
Capacity Utilization

of

For example, suppose an airline wants
to increase the number of miles it flies
with its current number of planes.
The airline can fly each plane faster,

Economists generally define a plant's
capacity as the output level at which

but doing so will increase the amount
of fuel per mile that each plane uses.
Thus, the cost of producing the extra
miles will be greater than the current

average total cost is lowest (again, the
point at which marginal cost intersects average cost). If capacity is measured in this way, a plant producing at

cost per mile.

point A on chart I is producing at 100
percent of its capacity But as demand
increases in the product market, and
as firms respond to higher prices by
increasing output, firms will begin to
produce at levels above capacity in
order to maximize profits} Capacityutilization figures greater than 100 percent would thus be associated with
above-average profits and rising production costs. If firms expect demand
to remain strong, then capacityutilization figures greater than 100
percent will also be associated with
increased incentive to invest, as firms
attempt to move to a more favorable
set of cost curves by increasing their
capital stock.

Note that this cost increase is not
caused by increases in the prices of
the variable inputs (in this case, fuel).
The increase occurs because more
fuel per mile is necessary to produce
extra miles when the airline is using
the same number of planes. In sum,
we can think of firms as able to
expand production over some range
in which the extra units will cost
about the same. At some point,
however, more-than-proportional
increases in labor, materials, or energy
will be required to increase output
further, thus raising both marginal and
average costs.
So far we have assumed that the firm
is working with a fixed amount of
capital, but over time the firm can
vary this amount. If the airline, for
instance, is able to add planes to its
fleet quickly, it could increase the
number of miles flown without
increasing its average total cost. In
terms of the cost curves discussed
above, a change in the amount of
fixed inputs the firm employs will
move the firm onto an entirely new
set of average total cost and marginal
cost curves.
This process is illustrated in chart 2.
When a firm adds capital, for
instance, it moves to a new set of
short-run cost curves (from ACI and
MCI to AC2 and MC2), because the
added capital allows it to produce
greater amounts of output at lower
cost. The set of all possible short -run
cost curves traces out the long-run
average cost curve (LRAC), which is
the lowest unit cost the firm can attain
at each level of output after it has
adjusted all of its inputs.

In contrast to this cost-based measure
of capacity, an engineering measure is
the maximum output that may be
produced, ignoring all cost changes,
with the equipment in place. This
output level would be at the extreme
right side of chart 1, where the average
and marginal costs rise sharply
Measured in this way, a plant's capacity is likely to be beyond the point at
which the firm could produce profitably In order to obtain an estimate of
engineering capacity, the firm must
thus evaluate its production
capabilities at output levels with
which it has little or no experience.
In addition, the potential for a given
capacity-utilization rate to create
output-price pressure would be difficult to evaluate because the distance
between the minimum of the average
total cost curve and engineering
capacity would differ from industry

to industry This makes it hard to
determine from a particular capacityutilization rate whether firms in an
industry have moved beyond the min-

CHART 1

SHORT-RUN COST CURVES

s

imum of their average total cost. For
the same reason, the engineering
capacity concept would also be more
difficult to use than the cost-based
measure as an indicator of increases
in future investment.
•

for less-specialized inputs. Thus, high
aggregate capacity utilization should
at least be a good barometer of rising
input prices, and thus of rising costs.
But the relationship between aggregate measures and investment is less
clear.
AC

Furthermore, relationships between
aggregate measures of capacity utilization, inflation, and investment may
not be stable over time for at least
three reasons. First, changes in government regulations or foreign sup-

Toward Real-World Measurement

So far, measuring capacity as the minimum point of a firm's current average
total cost curve appears quite reasonable. Any firm producing above
capacity will experience rising costs
and will have an incentive to invest.
But even when using a cost-based concept to evaluate capacity-utilization
implications, several complications
arise.

Output

CHART 2

Second, if firms can quickly adjust
their fixed inputs, and if the long-run
average cost is as pictured in chart 2, a
high capacity-utilization rate does not
necessarily imply the existence of
output-price pressures. A firm that is
able to adjust its capital quickly can
moderate its cost increases by moving
to a more favorable set of short -run
curves. The faster a firm can adjust its
fixed inputs, the more moderate will
be the cost and price increases as the
firm expands its production to meet
rising demand.
Third, we have so far assumed that
the firm can expand production without paying higher input prices for

has significantly reduced the supply
of some silicon chips, a vital input in
computer manufacture. Production
increases in this industry will consequently result in more rapid cost
increases, as firms bid up the price
of the available chips.

LONG-RUN COST CURVES
$

First, a given level of capacity utilization will have different meanings
depending on firms' expectations for
the future. Operating above capacity
is a good indicator of future investment only if the firm expects the
current output price to stay the same
or increase. Also, industries protected from import competition, for
instance, might not expect this protection to continue in the long run,
and thus might not invest.

Output

SOURCE: Authors' calculations.

additional labor, materials, or energy
But as all the firms in an industry
respond to increased demand by
expanding production, input prices
may rise, particularly if the industry
is a large purchaser of an input in
limited supply

tion, firms operating at or above a
capacity measured at old factor prices
may have less incentive to invest in
new equipment, since rising factor
prices reduce the profitability of additional investment.

An increase in input prices shifts all of

• Aggregate Capacity-Utilization
Measures

the cost curves up, and firms might
now reach minimum average cost at a
different level of output. While firms
might be producing at a level above

Aggregate capacity-utilization figures
must be interpreted carefully. As more
sectors of the economy increase production, prices are likely to rise even

their old capacity they might be at or
below their new capacity In this situa-

plies may abruptly alter an industry's
capacity Consider, for instance, the
semiconductor agreement between
the United States and]apan, which

Second, changes in firm strategy may
alter the relationships between capacity utilization, cost increases, and
investment. For example, some firms
now handle intermittent periods of
very high demand by intensifying
their use of the existing plant and
equipment, rather than maintaining
excess machinery that sits idle in periods of normal demand.
Third, aggregate measures reflect different compositions of utilization
among industries. As shown above,
high capacity-utilization measures in
different industries have different
implications for prices. Thus, the
same numerical measure of aggregate
capacity utilization may reflect different potentials for aggregate price pressure, depending on how quickly costs
are rising in the industries with high
utilization rates.
•

Conclusion

Capacity is fundamentally a cost concept most appropriately defined as
the minimum point on the short-run
average cost curve. In moving this
clear, concise economic concept

June 15,1988

closer to the real world, however, a
number of potential interpretation
problems are encountered.
While output prices will rise as
firms produce beyond their capacity,
the extent and persistence of the
increase depends on the shape of
industries' cost curves, on the sensitivity of factor prices to increases in
demand, and on the willingness of
firms to invest in new plant and
equipment. In addition, changes in
government regulation or in trade
policy over time may increase (or
possibly decrease) bottlenecks in the
economy, limiting (or abetting) firms'
ability to expand output without
price increases.
Furthermore, this measure of capacity
utilization will not have consistent
implications for investment, as firms
may be less inclined to purchase new
equipment if they do not expect a
permanent increase in the demand
for their products, or if rising input
prices reduce the profitability of new
capital.

Because of these ambiguities, the
potential inflationary pressure represented by any level of capacity utilization is unclear. Although measures of
capacity utilization are informative,
they contain conceptual difficulties.
In the next Economic Commentary
in this two-part series, we will discuss how the Census Bureau and
the Federal Reserve construct their
indexes of capacity utilization.

•

eCONOMIC
COMMeNTORY

Footnotes

1. Inputs that cannot be varied in the
short run, such as machinery, are called
fixed inputs, while those that can, such
asmaterials or labor, are called variable
inputs.

Federal Reserve Bank of Cleveland

2. For summaries of the results of studies
of industry cost curves, see Edwin
Mansfield, Microeconomics: Theory and
Applications, Fourth Edition, New York:
WW Norton and Company, 1982, pp.
204-206; and Arthur A. Thornpson.Tr.,

Measuring the Unseen:
A Primer on Capacity Utilization

Economics oj the Firm: Theory and
Practice, Second Edition, Englewood
Cliffs, New Jersey: Prentice-Hall, lnc.,
1977, p. 285.

Paul W Bauer is an economist at the
Federal Reserve Bank oj Cleveland.
Mary E. Deily is a visiting economist at
the Bank and an assistant professor oj
economics at Texas A&M University. The
authors wish to thank Randall Eberts
and Mark Sniderrnan for beipful comments. Robin RatlifJ provided editorial
assistance.
The uieuis stated herein are those oj
the authors and not necessarily those oj
the Federal Reserve Bank oj Cleueland
or oj the Board oj Gouernors oj the
Federal Reserve System.

by Paul W Bauer and Mary E. Deily

3. The firm increases production until
the cost of proclucing additional units is
greater than the price those additional
units will bring, that is, until the level of
output where unit price equals marginal
cost is reachecl. Even if the cost of
proclucing extra output is very high, net
profits will still rise if the output price is
even higher.

How much wood could a woodchuck
chuck if a woodchuck

could chuck

wood?

ACOrding
to several available measures, a large number of U.S. industries are now operating at historically
high levels of capacity utilization.
Many analysts believe that further
increases in demand, fueled by continued growth and especially by the
expansion in exports, could result in
higher output prices. This is particularly a concern if firms hesitate to
expand their capacity by investing
in new plant and equipment.
As a result, there has been considerable interest in understanding what
the terms "capacity" and "capacity
BULK RATE
U.S. Postage Paid
Cleveland,OH
Permit No. 385

Federal Reserve Bank of Cleveland
Research Department
PO. Box 6387

utilization" mean when referring to
firms anel industries. Two basic types
of measures exist. The engineering, or
war mobilization, measure attempts
to represent the maximum physical
output that a plant can produce, and
is probably closest to the layman's idea
of capacity. But economists find that a
better indicator of industry price pressure and future investment is one that
incorporates changes in production
costs as output increases.

Cleveland, OH 44101

Material may be reprinted provided that
the source is credited. Pleasesend copies
of reprinted materials to the editor.
Address Correction Requested:
Pleasesenclcorrectecl mailing label to the FecleralReserveBank of Cleveland, ResearchDepartment,

P.o. Box 6387,

Cleveland, OH 44101

ISSN 042R-1276

In this Economic Commentary, we
use a simple model of a single plant to
illustrate these alternative definitions
of capacity and capacity utilization
and to examine their properties. In
the upcoming issue, we use these
concepts to analyze the capacityutilization figures published by the
Census Bureau and by the Federal
Reserve.
• The Basic Concepts
Economists use two cost concepts to
clarify the problem any firm faces in
deciding how much output to produce. The first cost concept is average, or unit, cost (AC), the total cost
of production divided by the current
level of output. The second concept
is marginal cost (MC), the additional
cost a firm incurs to produce one
more unit of output. Since a firm is
assumed to be working with a given
amount of plant and equipment that
cannot be varied in the short run, this
extra cost arises only from the additional labor, materials, or energy
required to expand production. I
Typical shapes of the average cost
and marginal cost curves are plotted
in chart 12 As the rate of output
increases, average total cost initially
falls, since at low levels of production
increasing the rate of output spreads

Capacity-utilization
measures can be
useful in evaluating industry price
pressures, investment, and war mobilization capabilities. In this first article
of a two-part series, the authors define and examine some of these measures. The upcoming July 1 Economic
Commentary
uses the concepts to
analyze two widely disseminated
indexes of capacity utilization.

overhead costs (the cost of fixed
inputs) over more units. Marginal
cost tends to be relatively flat across a
broad range of outputs. At some
point, as fixed inputs (such as
machinery) begin to be used more
and more intensively marginal cost
rises more steeply and eventually
exceeds average cost. At this point
(point A in chart 1), average cost starts
to rise, in the same way that a baseball
player's batting average will rise ifhe
hits better than his average during a
game.