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April, 1954 Volume X X X V I Number 4 WtTH GREEN THUMBS use of chemicals on the farm has culminated in an agricultural JL revolution of grand dimensions. Chemicals have helped solve two ageold problems of the farm. Supplying basic plant nutrients has required the supplementing of earlier methods with chemical fertilizers. Crop in sects, diseases, and weeds were attacked with chemicals long ago, but the 'miracle ' pesticides have been a recent development. Chemicals are important to Eighth District crops, especially cotton. Cotton farmers use great quantities of fertilizers, herbicides, and insecti cides. Defoliants facilitate both hand and machine picking. And post harvest use of chemicals strengthens the competitive position of the great natural Aber. These innovations add to the efficiency of district agriculture. The entire story is not told alone in terms of the impact of chemistry on district agriculture. Industry is likewise affected as manufacturers de velop new products, venture capital to produce them, and promote their acceptance by the farmer. Further use of chemicals on the farm will increase crop production, free farm labor for other employment, and stimulate industrial develop ment, with benefit to the economy of the district. !<e B a n k Louts The nse o / chem icals on the /arm has cn^minated En an agricn itn ra/ revo/ntion o / gran d dim ension s. A F A IR S U M M E R D A Y early-m orning \ ^ 7 drivers through the M ississippi D elta may see small planes skim m ing the ground to spray a pungent m ist over the cotton fields. T h is spectacle is one of the more dram atic signs of the com ing of the chemical age to agriculture. W hile w atching the air circus one may think that the use of chemi cals is mainly confined to a few large farm s which can afYord to use planes or to a few narrow appli cations such as the control of certain insects. T his w ould be far from the tru th ; actually, chemicals are used in nearly every type of farm ing, for MHo n hundreds of different purp o s e s , in continuance of processes begun at least sixty-five years ago. T o nourish United S tates crops, to protect them from diseases, insects, and weeds, and to improve production efficiency, farm ers are ex pending annually about $1.2 billion on commercial ferti lizers, $35 million on lime, $300 million on pesticides, and $10 million on chemical defoliants. Som e 7,000 airplafies and many thousands of earthbound machines are used to apply these chemi cals. Evidently the agricul t u r a l chemical revolution has grand dim ensions. H ow did it come about, and what does-it m ean? The restoration of nutrients by rotation of crops and use of m anures was begun early. From gram mar school days we are fam iliar with the story of how the Indians taught the P ilgrim s to put a fish under each hill of corn. Subsequently a more extensive practice has been thf* use of legum es for supplying nitrogen. . . . has req n ired the su pplem en tin g o / earn er m ethods with chem ical /erti%izers. The use of chemical fertilizers began about 1840, when German agricultural chem ists scientifically dem onstrated the value of enriching the soil wit? nitrogen, phosphorus, potash, and lime. In America these chem icals were a p p l i e d in considerat CHEMtCAL FERTtUZER CONSUMPTION Chem icals have he%ped so%ve two age-o%d prob lem s o / the /arm . From the time the first crude furrow w as scratched with a pointed stick, man has struggled to coax more food and fiber from the earth. In this struggle he has alw ays faced two basic prob lem s—how to increase the supply of available plant nutrients, and how to protect crops from insects, disease, and weeds. In m eeting these problems chem icals have become a powerful aid, supplem ent ing or replacing methods developed long ago. Supplying basic p%ant nutrients . . . E arly settlers in this country had little immediate cause for concern about nutrients removed from the soil by plants. A s population increased, farm ing took more basic plant food elements from the soil and replenishing these elem ents became necessary. Page 38 am ounts even before the turn of the century. In 1900 over two million tons of fertilizer were being applied annually. In 1951, for every 100 pounds of nitrogen removed from the soil by crops, 17 pounds were added in the form of chemical fertilizers. The ratios for phosphorus and potash were much higher —99 and 33, respectively. Thus, nearly one-half as much nutrient value is each year placed in the soil in the form of fertilizers as the harvested crops take from the soil. In 1953, about 23 million tons of commercial fertilizer and 20 million tons of lime were applied to United States farm s. C rop insects, diseases, an d weeds . . . The undoing of m an's work by insects has been recorded in legend and literature. One of the w orst of a series of plagu es visited upon Pharaoh w as a plague of locusts which left behind . . not any green thing in the trees, or in the herbs of the field, through all the land of E g y p t/' Plant d is eases, too, have had considerable infiuence on the history of the world's people. One outstanding ex ample was the potato blight in Ireland in the 1840's which caused famine and mass emigration. . . . were attached with cTtemicafs /ortg ag o , . . . The employment of chemicals in the fight against insects and plant diseases has a long history, ranging back to the early use of pest-averting sulphur, which Homer mentioned (circa 1000 B.C.). About 900 A.D. the Chinese were using arsenic mixed with wine against garden pests. Paris Green, originally a coloring agent containing arsenic, be came popular as an insecticide in this country about 1850. In general, practically anything with an acrid or bitter taste and a pungent odor has been tried as an insecticide at some time or other. In addi tion to the mineral-based poisons mentioned above, several derived from plants are still in use. Am ong these are nicotine, which came into use about 1690, and pyrethrum, developed about 1851. One of the earliest fungicides, and also one of the most interesting examples of accidental dis covery, was Bordeaux Mixture, hrst applied to grapevines growing along the roadsides in France to discourage children and travelers from stealing the grapes. About 1880 Bordeaux Mixture became a staple remedy when it was discovered that vines treated with it resisted the downy mildew. . . . &Mt (he " m ir a c le " pesticid es hace 5een a recent (Zeue%op?nent. nated hydrocarbons, organic phosphorus com pounds, and others, to give the farmer a better choice of insecticides than he has ever had before. Am ong the newest weapons are the systemic insec ticides which are absorbed by plants, making the plants poisonous to insects for a considerable time. Chemical weed killers and fungicides also date primarily from the war and post-war period. Newly developed selective weed killers make it possible to destroy grasses am ong broad-leaf plants and to kill broad-leaf weeds in g rasses or grains. F un gi cides are useful in seed treatment and for the pro tection of grains in storage. T oday farmers buy over a billion pounds of pesticides annually, including 600 million pounds of fungicides, 500 million pounds of insecticides, and 120 million pounds of weed killers and de foliants. Hundreds of new compounds are presently in the laboratory or experimental stage, and we have just touched the surface of potential appli cation. Agricultural chemicals during the last dec ade showed faster production and consumption increases than any other group in the fast-growing chemical products held. ChewticaZs a re im po rtan t to E igh th D istrict crops^ especiaHy cotton. The use of farm chemicals has a special signifi cance in this district. Agriculture is a major source of income. In addition, the climate, soils and crops in this area are such that chemical requirements are high, especially in the growing of cotton. At the onset of World W ar II there was in com mon use a wide variety of e le ctiv e insecticides, includ ing such inorganic materials as calcium arsenate, lead ar senate, sulphur, cryolite, var ious copper compounds, and several organic poisons de rived from plants, such as nicotine, rotenone, and py rethrum. During the war D D T burst upon the world as a miracle insecticide. This extremely effective product is not the cure-all it at first appeared to be, but its suc cess launched chemists into the exploration of thousands of related o r g a n i c com pounds. From the acceler ated war and postwar search has come an array of chlori i934 Sou rce: ! 95i "N a tio n a l A gric u ltu ral C h e m ic a ls A s s o c ia t io n N e w s ," M a r .- A p r ., 1952 Three factors make cotton, the big cash crop of this district, highly dependent upon chem icals. First, the cotton plant has been lush fare for hordes of insects, including boll weevils, bollworms, aphids, red spider-m ites, thrips, and Heahoppers. T he boll weevil alone reduces cotton yields from 5 to 30 per cent annually, and other insects gnaw, chew, and suck aw ay another 3 to 4 per cent. Second, mineral requirem ents of the cotton plant are high, and erosion and leaching have reduced the natural chemical content of cotton-belt soils. T hird, weed dam age to cotton necessitated expensive control by hand chopping before the introduction of chemical weed killers. €otton /aryners u se grea t quantities o / /ertiFizers, . . . Planning for chemical fertilizer applications be gins long before sprin g weather brings cotton planting time. Soil sam ples are tested chemically to determine nitrogen, phosphorus, and potassium requirem ents. L arg ely on the b asis of these tests and recom m endations of county agents, farm ers determine what com binations and am ounts of nutri ents to apply. A pproxim ately $45 million worth of fertilizer will be applied to district-state cotton acres this sprin g— and the volume has been increas ing over the years. . . . her&iritZes, . . . Chemical weed control starts before the weeds have even raised their heads. In 1952 pre-em er gence spray s such as the carbam ates and dinitro com pounds were used on 300,000 acres, prim arily in the M ississippi D elta from Southea? M issouri to the Gulf of M exico. Y et as late as 1947 only 5,000 acres were so treated. Nor is pre-emergence chemical treatm ent the whole story of chemical weed control in cotton. Post-em ergence herbicides make some weeds literally grow them selves to death. . . . an d insecticides. The chem icals used to control weeds are supple mented by other chemical weapons in the struggle against insects and diseases. Insect losses cost district-state cotton farm ers from $40 to $190 million annually, the prim ary culprit being the boll weevil, which as late as 1950 reduced district yields by 20 per cent. And even today the plaintive Bo// can be heard in the South lam enting the destruction and hardship caused by prolific, per sistent, tough, and voracious Mr. Boll W eevil. In form er one-crop days, when cotton grew right up to the porches of the farm ers' cabins, a boll weevil invasion w as as much of a disaster as a plague of locusts. When the cotton w as lost, all w as lost. D iversification and insect-control Page 40 m easures have reduced risk, but the sight of Mr. Boll W eevil in vestigatin g a tender young plant can still send chills down a planter's spine. And justifiably so— insect and disease losses in 1950 exceeded 1952 drouth dam age to cotton by 60 per cent. F or some notion of the amount of am m unition used in the battle, consider these figures. In 1951, the nation's cotton crop, 30 per cent of which w as grow n in district states, required 20 per cent of the D D T used in that year, as well as 66 per cent of the B H C , 69 per cent of the calcium arsenate, 32 per cent of the parathion, 30 per cent of the T E P P , and 94 per cent of the combined use of aldrin, chlordane, dieldrin, heptachlor, and toxaphene. D e/ofian ts /aci%itate both hand an d m achine pich ing. H avin g chemically nurtured his crop to m aturity, the modern cotton farm er does not yet put aside the products of the test tube. Before picking cotton it is desirable to get the leaves out of the way. Chem icals in the form of defoliation applications, oiYered by at least a dozen m anufacturers, facili tate hand-picking and are a practical necessity for mechanical cotton harvesting. In addition, use of defoliants reduces infestation by boll weevils, aphids, and ieafworm s. D efoliation chem icals were applied to 10 to 15 per cent of the 1953 cotton acreage. /4nd post-harvest nse o / chem icals strengthens the com petitive po sition o / the great natnra% /iher. The use of chem icals in the production of the cotton Aber does not cease even upon harvesting. E xten sive research is being conducted in the use of chemical processes for m aking cotton fabrics rot-proof, Are-proof and more durable, and for givin g them other qualities which will help cotton in the competition with synthetic fibers. T h ese innovations add to the ej$!ciency o / district agricn%tnre. Insect and disease control, plus additional ferti lizer applications, could more than double cotton yields on individual farm s and do it with less labor. In our district we thus have an exam ple of a farm crop, the e ^ c ien t production of which is highly dependent on the ability of industry and farm ers to work together in the application of chem icals to agriculture. T he ability of the two to work step-by-step together is com plicated by the rapid grow th in use of chem icals, by the variety of existin g com pounds presently available, and by the fact that still other chem icals are com ing out of laboratories at a stag g erin g rate. AGRICULTURAL LIME 20 MI L L I ON TONS G R I C U L T U R A L 1 i m e is Z A . essential to efficient crop production in areas where the s o i ! i s " s o u r . " The application of time to farm land has increased at a rapid rate in the last two decades. F rom a rate of one million tons during the low in come year of 1933, lime con sumption for agricultural pur poses increased to three million tons in 1935. Later, war-time de mand for increased food produc tion created pressure for greater lime outturn. A s a result, pro duction quadrupled from 1938-39 to 1947. By mid-century 20 mil lion tons were being applied an nually to farm land in the United States. 3 ILLIOM TONS !950 1935 Source: T he en tire story is not toM aion e in term s o / the im pact o / chem istry on district agricM ^ure. in d u stry is ?i%cewise aj{?ected . . . On the industrial side of the agricultural chemi cals revolution most all of the major chemical com panies are active, and many of them have facilities in this district. Petroleum refiners and rubber com panies too are represented. These manufacturers combine a relatively small number of basic build ing blocks, such as air, water, natural gas, sulphur, salt, and other minerals, to produce part of virtually every commodity consumed in this country. The agricultural market for chemicals has influenced the selection of products offered by the chemical industry and has been a major inducement for industry expansion. In turn, the industry has done much to shape the market by finding new uses for chemicals on the farm. These cross-efifects provide a good example of the interdependence of the sectors of our economy. . . . as m an u factu rers develop new prod u cts, . . . Some idea of the complexity of the job of product development may be gained from considering one of the new insecticides, chlordane, a chlorinated hydrocarbon formed by treating hydrocarbons— in this case derived from coal tar— with chlorine. If this process sounds simple, try reading the full chemical name of the compound, 1, 2, 4, 5, 6, 7, 8, 8— octachloro— 2, 3, 3a, 4, 7, 7a—hexahydro— 4, 7— methanoindene. This complicated compound is one of the few commercially successful products brought to market out of thousands of similar ones synthe- CONSUMPTION USD A , "A g ric u ltu ra l S t a t is t ic s 1 9 3 7 "; ib id ., 1952 sized and tested in the laboratories. A promising compound is put through years of tests in labora tory, plant, and field to find out what its properties are, how it can be produced, and how it should be used. To bring a single new insecticide to market may cost a million dollars or more. . . . venture capita# to pro d u c e them, . . . The chemical industry has been making large investments in capacity to produce chemicals for the farm. The expansion in synthetic ammonia capacity provides a good illustration. Approxi mately three-quarters of the ammonia produced is used in agriculture to supply nitrogen. Ammonia production in the United States has increased from 480,000 tons in 1939 to an estimated 2,523,000 tons in 1953, and further expansion is under way.* TAg /oMrwa/ estimates that construction of ammonia plants based upon natural ga s or petrol eum by-product hydrogen will cost about $250 million in 1953-54, of which over $40 million will be spent in Eighth District states." . . . an d prom o te their acceptance 6y t/te /arm er. Costs of research and promotion, and the large investment in plants and equipment required for large-scale production, limit much of the agricul tural chemicals business to large firms, but there is a vital place for small firms as formulators. A formulator buys active ingredients of farm chemi cals from a large producer and mixes them with 1 " T h e B ig S q u e e z e ." D ece m b e r 19, 1953. - J^ h n C. R e id e M 'A L o o k a t R o u n d 2 o f N H 3 E x p a n s io n ," T/tg P ag e 41 dusts, solvents, or emulsiAers to put them in the form the farm er needs. Such processing is compli cated because each of the chemicals can be applied in a variety of w ays, each suitable under a certain set of conditions. T he form ulator knows the peculi arities of the crops and soils of his territory and can prepare exactly the right combinations. In practice he becom es a combination manufacturer, wholesaler, and retailer, providing essential services for the original m anufacturers and the farmer. F a rth e r use o / on the /nrm in crease cro p p rod u ctio n , . . . L argely through increased use of chemicals, the potential growth in agricultural production is tre mendous. It has been estim ated by a cooperative com m ittee from L an d Grant Colleges and the United States D epartm ent of A griculture that, under cer tain assum ptions, including a parity ratio as favor able as that of 1951, farm ers would increase total farm output about 20 per cent within five years.^ A 70 per cent increase in fertilizer application would play the m ajor role in such a growth. The 40 per cent increase in U nited States agricultural produc tion between 1935-39 and 1951 w as brought about with only slightly more crop acreage, 14 per cent !ess labor, 70 per cent more power and machinery, and 230 per cent more fertilizer. The greatest increase in production would likely take place in the South, where both recent research and farm testin g indicate large increases in out put from such im proved practices as heavy nitro gen fertilization of corn and pasture improvement for year-round grazing. T otal farm output in the South would be more than one-fourth greater, com pared with a 16 per cent increase in the North Central states. Even the production increases ju st suggested do not indicate m axim um yields that could result from fuH adoption of known improvement prac tices. T he per acre yields of m ajor district crops could be increased two to Rve tim es more than the twenty per cent estim ated above. W eed control is a fam iliar problem to anyone who has been on the business end of a hoe. T oday weed control can be done chemically with one per cent as much labor as w as formerly required by hand m ethods. Pre-em ergence and post-emergence weed control is being introduced as a replacement for the tedious, even though mechanized, process of slow ly and carefully cultivating young corn plants. Thus, the devastation from weeds which, together with that of insects and fungi, reduces corn production from 100 to 400 million bushels No. 88, U nited States Departm ent of Agriculture, 1952. Page 42 per year can be largely prevented by the application of modern chemical practices. It is thus reasonable to expect a 50 per cent increase in corn yields by elim ination of losses caused by weeds, insects, and fungi. ChieHy by increased use of chemicals, yields of p astu res in rotation could be nearly doubled, soybean yields increased 41 per cent, and those of tobacco 24 per cent, and hay 56 per cent. A s evidence of rapid progress in farm mechanization over {he past quar ter century becom es more apparent on district farm s, "chem icalization/' another phenomenal de velopm ent in food and Aber production, takes the spotlight position. . * , /re e farm Fn&or /o r other empFoyynenf^ , . . B y reducing the am ount of labor required, mech anization has been steadily im proving the eHiciency of cotton production, and it presently appears that use of chem icals will assure a continuation of the trend. It has been estim ated that im provem ents in cotton production practices will reduce United S tates farm labor requirem ents by 450,000 workers during the next decade, more than one-fourth of the estim ated reduction to take place in district states.* T h u s approxim ately one-third of the total farm reduction of 1.5 million is expected to occur in the cotton states and district states m ay expect to share substantially in the m igration from farm s. . , . an<% iMffnstrin? ^e^efopynent*. . , . The movement of people released from farm em ploym ent by the increasing use of chem icals and other changes in farm technology will be at the sam e time a problem and an opportunity. The problem will be to ease the transfer of these people to other occupations with a minimum of unem ploy ment and under-employment. O pportunity will lie in expanding district industrial em ploym ent with the aid of these new hands. The ability to supply labor for industrial expansion when and where needed is one of the im portant locational advan tages of the district. In addition to increasing the supply of labor for general industrial growth, the agricultural chemi cal revolution will have a special im pact on district chemical m anufacturing. A direct im pact will be an expansion of farm chemical m anufacturing tc supply the expanding farm market. An indirect im pact will be the grow th of other chemical plants which can supply the agricultural chemical plants or use som e of their products. The farm m arket for chem icals is capable of great growth. Betw een 1940-44 and 1950 the farm Public W elfare, U nited States Senate, W ashington D. C., 1952. POTENTIAL DISTRICT CROP YIELD INCREASES PERCENT IN CREASE !00 BY U S E OF KNOWN IMPROVE!) PROD U C T IO N PRACTICES ROTATI ON PASTURE CO T T O N CORN HAY OATS 50 SOYBEANS WHE AT ^gHEsgTOBACCO 1 ^ RICE 0Sou rce: USD A , " A g r ic u ltu re 's C a p a c ity to Produce, A griculture Inform ation B u lletin N o . 88. " 1952 use of nitrogen in district states quadrupled, phos phorus use doubled, and the consumption of potash increased roughly three and one-half times. Since application of these chem icals is stHl well below the optimum, it is safe to assum e that their use should increase sharply in the future. T he attrac tion of such a m arket is obvious. Expansion of the m arkets for other farm chemi cals m ay be expected, too. F o r example, defoliant chem icals were applied to from 10 to 15 per cent of the 1953 cotton acreage. A ssu m in g an applica tion of 25 pounds per acre, there is a potential m arket for over 100 million pounds of chemical defoliants for cotton in district states, to say noth in g of the potential m arket provided by about 8 million soybean acres. A ny expansion in district production of ag ri cultural chem icals m ay well attract plants which m anufacture other chem icals, because chemical plants have a tendency to link together in complex networks in order to utilize each other's products. Am m onia, for exam ple, is prim arily used for ferti lizer, but it also h as m any non-farm uses. T he 28 per cent of national production in 1953 which w as not used on farm s went into m ilitary uses, indus trial explosives, chem icals, plastics, textiles, and other uses. D istrict-state ammonia producers, who had about 18 per cent of the nation's capacity in place or under construction at the end of 1953, will probably attract som e non-farm custom ers as they grow or develop some nonagricultural uses for part of the am m onia them selves. Chlorine is another exam ple of a chemical with a great number of agricultural and industrial uses. Som e district chlorine producers are prim arily m anufacturers of heavy chem icals who process some of their chlorine into insecticides, or sell some of it to insecticide m akers. O thers are prim arily in secticide m anufacturers who produce chlorine as a step in m aking their principal product. The byproducts, hydrogen and caustic soda, How into industrial use. F o r exam ple, hydrogen is piped by one M emphis insecticide plant directly to nearby m anufacturers of shortening products, and caustic soda is used in alum ina refining, a m ajor industrial operation near Benton— B auxite, A rkansas, and E a st St. L ouis, Illinois. P age 43 ]^roduction and use of farm chemicals thus help to knit together the agricultural and indus trial sectors of our district economy. Continuation of the agricultural chemical revolution will further increase efficiency and productivity in agriculture, and industrial development will be facilitated by Page 44 the growth in the market for agricultural chemicals as well as by the freeing of resources from farms. Both these avenues of progress will contribute to the growth and welfare of the Eighth District and of the nation. LAW REN CE E . KjREIDER A . JA M ES M EIG S