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L 1.3: L4*e - ii» Mechanics, Equipment Installers, and Repairers ISBN 0-16-043063-1 Reprinted from the Occupational Outlook Handbook, 1994-95 Edition 0 U.S. Department of Labor Bureau of Labor Statistics Bulletin 2450-16 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis 9 780160 430633 * *4 °OOo PlPo Hi? mfl o*«v| o «M • Aircraft Mechanics and Engine Specialists (D.O.T. 621.261-022, 621.281 except -030, .381-014, .684-014; 693.261-022; 806.384-038; 807.261, .381-014, and .684-018) Nature of the Work To keep aircraft in peak operating condition, mechanics perform scheduled maintenance, make repairs, and complete inspections re quired by the Federal Aviation Administration (FAA). Many aircraft mechanics specialize in maintenance. Following a schedule that is based on the number of hours flown, calendar days, cycles of operation, or a combination of these factors, mechanics in spect the engines, landing gear, instruments, pressurized sections, accessories—brakes, valves, pumps, and air-conditioning systems, for example—and other parts of the aircraft and do the necessary maintenance. They may examine an engine through specially de signed openings while working from ladders or scaffolds, or use hoists or lifts to remove the entire engine from the craft. After tak ing the engine apart, mechanics may use precision instruments to measure parts for wear, and use X-ray and magnetic inspection equipment to check for invisible cracks. Worn or defective parts are repaired or replaced. They also may repair sheet-metal or composite surfaces, measure the tension of control cables, or check for corro sion, distortion, and cracks in the fuselage, wings, and tail. After completing all repairs, mechanics must test the equipment to ensure that everything works properly. Mechanics specializing in repair work rely on the pilot’s descrip tion of a problem to find and fix faulty equipment. For example, during a preflight check, a pilot may discover that the aircraft’s fuel gauge does not work. To solve the problem, mechanics may check the electrical connections, replace the gauge, or use electrical test equipment to make sure no wires are broken or shorted out. They work as fast as safety permits so that the aircraft can be put back into service quickly. Mechanics may work on one or many different-types of aircraft, such as jets, propeller-driven airplanes, and helicopters, or, for effi ciency, may specialize in one section of a particular type of aircraft, such as the engine or hydraulic or electrical system. As a result of technological advances, mechanics spend an increasing amount of time repairing electronic systems such as computerized controls. In small, independent repair shops, mechanics usually inspect and re pair many different types of aircraft. Aircraft mechanics inspect aircraft on a regularly scheduled basis. 2 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis : €. S J Working Conditions Mechanics usually work in hangars or in other indoor areas, al though they may work outdoors, sometimes in unpleasant weather, when the hangars are full or when repairs must be made quickly. This occurs most often to airline mechanics who work at airports because, to save time, minor repairs and preflight checks often are made at the terminal. Mechanics often work under time pressure to maintain flight schedules or, in general aviation, to keep from incon veniencing customers. At the same time, mechanics have a tremen dous responibility to maintain safety standards and this can cause the job to be stressful. Frequently, mechanics must lift or pull as much as 50 pounds. They often stand, lie, or kneel in awkward positions and occasion ally must work in precarious positions on scaffolds or ladders. Noise and vibration are common when testing engines. Aircraft mechanics generally work 40 hours a week on 8-hour shifts around the clock. Employment Aircraft mechanics held about 131,000 jobs in 1992. Over threefifths of salaried mechanics worked for airlines, nearly one-fifth for aircraft assembly firms, and nearly one-sixth for the Federal Gov ernment. Most of the rest were general aviation mechanics, the ma jority of whom worked for independent repair shops or companies that operate their own planes to transport executives and cargo. Very few mechanics were self-employed. Most airline mechanics work at major airports near large cities. Civilians employed by the Armed Forces work at military installa tions. Others work for the FAA, many in the headquarters at Oklahoma City. Mechanics for independent repair shops work at airports in every part of the country. Training, Other Qualifications, and Advancement The majority of mechanics who work on civilian aircraft are certifi cated by the FAA as “airframe mechanic,” “powerplant mechanic,” or “repairer.” Airframe mechanics are authorized to work on any part of the aircraft except the instruments, powerplants, and propellers. Powerplant mechanics are authorized to work on engines and to do limited work on propellers. Technicians called repairers—who are employed by FAA- certificated repair stations and air carriers—work on instruments and on propellers. Combination airframe-and-powerplant mechanics—called A & P mechanics—can work on any part of the plane, and those with an inspector’s authorization can certify inspection work completed by other mechanics. Uncertificated mechanics are supervised by those with certificates. The FAA requires at least 18 months of work experience for an airframe, powerplant, or repairer’s certificate. For a combined A & P certificate, at least 30 months of experience working with both en gines and airframes are required. To obtain an inspector’s authori zation, a mechanic must have held an A & P certificate for at least 3 years. Applicants for all certificates also must pass written and oral tests and demonstrate that they can do the work authorized by the certificate. Most airlines require that mechanics have a high school diploma and an A & P certificate. Although a few people become mechanics through on-the- job training, most learn their job in one of about 180 trade schools certi fied by the FAA. Student enrollment in these schools varies greatly; some have as few as 50 students while at least one school has about 800 students. FAA standards established by law require that certifi cated mechanic schools offer students a minimum of 1,900 actual class hours. Courses in these trade schools generally last from 2 years to 30 months and provide training with the tools and equip ment used on the job. For an FAA certificate, attendance at such schools may substitute for work experience. However, these schools do not guarantee jobs or FAA certificates. Aircraft trade schools are placing more emphasis on newer technologies such as turbine en gines, aviation electronics, and composite materials including For sale by the U.S. Government Printing Office Superintendent of Documents, Mail Stop: SSOP, Washington, DC 20402-9328 ISBN 0-16-043063-1 ♦ graphite, fiberglass, and boron, all of which are increasingly being used in the construction of new aircraft. Less emphasis is being placed on older technologies such as woodworking and welding. Employers prefer mechanics who can perform a wide variety of tasks. Mechanics learn many different skills in their training that can be applied to other jobs. Some aircraft mechanics in the Armed Forces acquire enough general experience to satisfy the work experience requirements for the FAA certificate. With additional study, they may pass the certi fying exam. Generally, however, jobs in the military services are too specialized to provide the broad experience required by the FAA. Most mechanics have to complete the entire training program at a trade school, although a few receive some credit for the material they learned in the service. In any case, military experience is a great advantage when seeking employment; employers consider trade school graduates who have this experience to be the most desirable applicants. Courses in mathematics, physics, chemistry, electronics, com puter science, and mechanical drawing are helpful because many of their principles are involved in the operation of an aircraft and knowledge of the principles often is necessary to make repairs. Courses that develop writing skills are also important because mechanics are often required to submit reports. As new and more complex aircraft are designed, more employers are requiring mechanics to take on-going training to update their skills. Recent technological advances in aircraft maintenance neces sitate a strong background in electronics—both for acquiring and retaining jobs in this field. Many mechanics take courses offered by manufacturers or employers, usually through outside contractors. Aircraft mechanics must do careful and thorough work that re quires a high degree of mechanical aptitude. Employers seek appli cants who are self-motivated, hard- working, enthusiastic, and able to diagnose and solve complex mechanical problems. Agility is im portant for the reaching and climbing necessary for the job. Be cause, they may work on the top of wings and fuselages on large jet planes, aircraft mechanics must not be afraid of heights. As aircraft mechanics gain experience, they have the opportunity for advancement. Opportunities are best for those who have an air craft inspector’s authorization. A mechanic may advance to lead mechanic (or crew chief), inspector, lead inspector, and shop super visor. In the airlines, where promotion is often determined by exam ination, supervisors may advance to executive positions. Those with broad experience in maintenance and overhaul have become inspec tors with the FAA. With additional business and management training, some open their own aircraft maintenance facilities. Job Outlook Most job openings for aircraft mechanics through the year 2005 will stem from replacement needs. Each year, as mechanics transfer to other occupations or retire, several thousand job openings will arise Aircraft mechanics have a comparatively strong attachment to the occupation, reflecting their significant investment in training. How ever, because aircraft mechanics’ skills are transferable to other oc cupations, some mechanics leave for other work that requires a background in electronics. Employment of aircraft mechanics is expected to increase slower than the average for all occupations through the year 2005. A grow ing population and rising incomes are expected to stimulate the de mand for airline transportation, and the number of aircraft is ex pected to grow. However, employment growth will be restricted somewhat by increases in productivity resulting from greater use of automated inventory control and modular systems that speed re pairs and parts replacement. Job opportunities are likely to be best in general aviation. Because wages in small companies tend to be relatively low, there are fewer applicants for these jobs than for airline jobs. Also, some jobs will become available as experienced mechanics leave for higher paying jobs with airlines or transfer to another occupation. Mechanics will face more competition for airline jobs because the high wages and travel benefits attract more qualified applicants. Prospects will be https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis best for applicants with significant experience in another setting. The number of job openings for aircraft mechanics in the Federal Government should decline as the size of the Armed Forces is re duced. Mechanics who keep abreast of technological advances in electronics, composite materials, and other areas will be in greatest demand. Declines in air travel during recessions force airlines to curtail the number of flights, which results in less aircraft maintenance and, consequently, layoffs for aircraft mechanics. Earnings In 1992, the median annual salary of aircraft mechanics was about $32,500. The middle 50 percent earned between $25,000 and $39,000. The top 10 percent of all aircraft mechanics earned over $47,500 a year and the bottom 10 percent earned less than $17,700. Mechanics who worked on jets generally earned more than those working on other aircraft. Airline mechanics and their immediate families receive reduced fare transportation on their own and most other airlines. Earnings of airline mechanics generally are higher than mechan ics working for other employers. Average hourly pay for beginning aircraft mechanics ranged from $8.66 at the regional airlines to $13.09 at the major airlines in 1992, according to the Future Avia tion Professionals of America. Earnings of experienced mechanics ranged from $15 to $25 an hour. Mechanics with an A & P license in the Federal Government started at about $18,300 a year in 1993. All mechanics employed by the Federal Government averaged about $35,200 a year in 1993. Some mechanics, including those employed by some major air lines, are covered by union agreements. The principal unions are the International Association of Machinists and Aerospace Workers and the Transport Workers Union of America. Some mechanics are represented by the International Brotherhood of Teamsters. Related Occupations Workers in some other occupations that involve similar mechanical and electrical work are electricians, elevator repairers, and tele phone maintenance mechanics. Sources of Additional Information Information about jobs in a particular airline may be obtained by writing to the personnel manager of the company. For addresses of airline companies and information about job opportunities and sala ries, contact: W Future Aviation Professionals of America, 4959 Massachusetts Blvd., Atlanta, GA 30337. (This organization may be called toll free at 1-800-JETJOBS.) For general information about aircraft mechanics, write to: O' Aviation Maintenance Foundation, P.O. Box 2826, Redmond, WA 98073. O’ Professional Aviation Maintenance Association, 500 Northwest Plaza, Suite 401, St. Ann, MO 63074. For information on jobs in a particular area, contact employers at local airports or local offices of the State employment service. Automotive Body Repairers (D.O.T. 620.364, .684-034; 807.267, .281, .361-010, .381-010, -018, -022, and -030, .484, .684-010; and 865.684-010) Nature of the Work Thousands of motor vehicles are damaged in traffic accidents every day. Although some are sold for salvage or scrapped, most can be repaired to look and drive like new. Automotive body repairers straighten bent bodies, remove dents, and replace crumpled parts that are beyond repair. Usually, they can repair all types of vehicles, but most body repairers work on cars and small trucks. A few work on large trucks, buses, or tractor-trailers. 3 When a damaged vehicle is brought into the shop, body repairers generally receive instructions from their supervisors, who have de termined which parts are to be restored or replaced and how much time the job should take. Automotive body repairers use special machines to restore dam aged metal frames and body sections to their original shape and lo cation. They chain or clamp the frames and sections to alignment machines that usually use hydraulic pressure to align the damaged metal. “Unibody” designs, which are built without frames, must be returned to precise alignment, so repairers use bench systems to guide them and measure how much each section is out of alignment. Body repairers remove badly damaged sections of body panels with a pneumatic metal-cutting gun or acetylene torch and weld in new sections to replace them. Repairers pull out less serious dents with a hydraulic jack or hand prying bar, or knock them out with handtools or pneumatic hammers. They smooth out small dents and creases in the metal by holding a small anvil against one side of the damaged area while hammering the opposite side. They remove very small pits and dimples with pick hammers and punches. Body repairers also repair or replace the plastic body parts used increasingly on newer model vehicles. They remove the damaged panels and determine the type of plastic from which they are made. With most types, they can apply heat from a hot-air welding gun or by immersion in hot water, and press the softened panel back into its original shape by hand. They replace plastic parts which are more difficult to repair. Body repairers use plastic or solder to fill small dents which can not be worked out of the plastic or metal panel. On metal panels, they then file or grind the hardened filler to the original shape and sand it before painting. In many shops, automotive painters do the painting. (These workers are discussed in the Handbook statement on painting and coating machine operators.) In smaller shops, workers often do both body repairing and painting. A few body re pairers specialize in repairing fiberglass car bodies. In large shops, body repairers may specialize in one type of repair, such as frame straightening or door and fender repairing. Some body repairers also specialize in installing glass in automobiles and other vehicles. Glass installers remove broken, cracked, or pitted windshields and window glass. Curved windows sometimes must be cut from a sheet of safety glass. Glass installers apply a moisture proofing compound along the edges of the glass, place it in the vehi cle, and install rubber strips around the sides of the windshield or window to make it secure and weatherproof. Body repair work has variety and challenge—each damaged vehi cle presents a different problem. Repairers must develop appropri ate methods for each job, using their broad knowledge of automo tive construction and repair techniques. Body repairers usually work alone with only general directions from supervisors. In some shops, they may be assisted by helpers or apprentices. ■"P8 Repairing damaged motor vehicles requires a broad knowledge of reconstruction techniques. 4 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis Working Conditions Most automotive body repairers work 40 to 60 hours a week. They work indoors in body shops which are noisy because of the banging of hammers against metal and the whir of power tools. Most shops are well ventilated to partially disperse dust and paint fumes. Body repairers often work in awkward or cramped positions, and much of their work is strenuous and dirty. Hazards include cuts from sharp metal edges, burns from torches and heated metal, injuries from power tools, and fumes from paint. Employment Automotive body repairers held about 202,000 jobs in 1992. Most worked for shops that specialized in body repairs and painting, and for automobile and truck dealers. Others worked for organizations that maintain their own motor vehicles, such as trucking companies and automobile rental companies. A few worked for motor vehicle manufacturers. Nearly 1 automotive body repairer out of 5 was selfemployed. Training, Other Qualifications, and Advancement Most employers prefer to hire persons who have completed formal training programs in automotive body repair, but these programs are able to supply only a portion of employers’ needs. Formal train ing is highly desirable because advances in technology in recent years have greatly changed the structure, the components, and even the materials used in automobiles. As a result, many new repair techniques have been created and many new skills are required. For example, the bodies of newer automobiles are increasingly made of a combination of materials—the traditional steel, plus aluminum and a growing variety of metal alloys and plastics—each requiring the use of somewhat different techniques to reshape and smooth out dents and small pits. Automotive body repair training programs are offered by high schools, vocational schools, private trade schools, and community colleges. Formal training in automotive body repair can enhance chances for employment and speed promotion to a journeyman position. Employers also hire many persons without formal automotive body repair training, but most prefer to hire high school graduates who know how to use handtools. Good reading and basic mathe matics skills are essential because restoring unibody automobiles to their original form requires such precision that body repairers often must follow instructions and diagrams in technical manuals and make very precise measurements of the position of one body section relative to another. Many automotive body repairers enter the occu pation by transferring from related helper positions. Persons without formal training learn the trade as helpers, pick ing up skills on the job from experienced body repairers. Helpers be gin by assisting body repairers in tasks such as removing damaged parts and installing repaired parts. They learn to remove small dents and to make other minor repairs. They then progress to more diffi cult tasks such as straightening body parts and returning them to their correct alignment. Generally, skill in all aspects of body repair requires 3 to 4 years of on-the-job training. Certification by the National Institute for Automotive Service Excellence (ASE), which is voluntary, is recognized as a standard of achievement for automotive body repairers. To be certified, a body repairer must pass a written examination and must have at least 2 years of experience in the trade. Completion of a high school, voca tional school, trade school, or community college program in auto motive body repair may be substituted for 1 year of work experi ence. Automotive body repairers must retake the examination at least every 5 years to retain certification. Automotive body repairers must buy their own handtools, but employers usually furnish power tools. Trainees generally accumu late tools as they gain experience, and many workers have thousands of dollars invested in tools. Continuing education throughout a career in automotive body re pair is becoming increasingly important. Automotive parts, body materials, and electronics continue to change and become more complex and technologically advanced. Gaining new skills, reading technical manuals, and attending seminars and classes is important for keeping up with these technological advances. An experienced automotive body repairer with supervisory abil ity may advance to shop supervisor. Some workers open their own body repair shops. Others become automobile damage appraisers for insurance companies. For information on how to become a certified automotive body repairer, write to: Job Outlook Employment of automotive body repairers is expected to increase faster than the average for all occupations through the year 2005. Opportunities should be best for persons with formal training in au tomotive body repair and mechanics. Requirements for body repairers will increase because as the number of motor vehicles in operation grows with the Nation’s pop ulation, the number damaged in accidents will increase as well. New automobile designs increasingly have body parts made of steel al loys, aluminum, and plastics—materials that are more difficult to work with than the traditional steel body parts. Also, new, lighter weight automotive designs are prone to greater collision damage than older, heavier designs and, consequently, are more time con suming to repair. Nevertheless, the need to replace experienced re pairers who transfer to other occupations or retire or stop working for other reasons will still account for the majority ofjob openings. The automotive repair business is not very sensitive to changes in economic conditions, and experienced body repairers are rarely laid off. However, most employers hire fewer new workers during an ec onomic slowdown. Although major body damage must be repaired if a vehicle is to be restored to safe operating condition, repair of mi nor dents and crumpled fenders can often be deferred. S’National Automotive Technician Education Foundation, 13505 Dulles Technology Dr., Herndon, VA 22071. Earnings Body repairers earned median weekly earnings of $401 in 1992. The middle 50 percent earned between $289 and $525 a week. The low est-paid 10 percent earned less than $227 a week, while the highestpaid 10 percent earned over $757 a week. Helpers and trainees usu ally earn from 30 to 60 percent of the earnings of skilled workers. The majority of body repairers employed by automotive dealers and repair shops are paid on an incentive basis. Under this method, body repairers are paid a predetermined amount for various tasks, and earnings depend on the amount of work assigned to the repairer and how fast it is completed. Employers frequently guarantee work ers a minimum weekly salary. Helpers and trainees usually receive an hourly rate until they are skilled enough to be paid on an incen tive basis. Body repairers who work for trucking companies, bus lines, and other organizations that maintain their own vehicles usu ally receive an hourly wage. Many automotive body repairers are members of unions, includ ing the International Association of Machinists and Aerospace Workers; the International Union, United Automobile, Aerospace and Agricultural Implement Workers of America; the Sheet Metal Workers’ International Association; and the International Brother hood of Teamsters. Most body repairers who are union members work for large automobile dealers, trucking companies, and bus lines. Related Occupations Repairing damaged motor vehicles often involves working on their mechanical components as well as their bodies. Automotive body repairers often work closely with several related occupations includ ing automotive and diesel mechanics, automotive repair service es timators, painters, and body customizers. Sources of Additional Information More details about work opportunities may be obtained from auto motive body repair shops and motor vehicle dealers; locals of the unions previously mentioned; or the local office of the State employ ment service. The State employment service also is a source of infor mation about training programs. For general information about automotive body repairer careers, write to: Automotive Service Association, Inc., P.O. Box 929, Bedford, TX 76095 0929. Automotive Service Industry Association, 25 Northwest Point, Elk Grove Village, IL 60007-1035. https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis KirASE, 13505 Dulles Technology Dr., Herndon, VA 22071-3415. For a directory of certified automotive body repairer programs, contact: Automotive Mechanics (D.O.T. 620.261-010, -012, -030, -034, .281-010, -026, -034, -038, -062, -066, -070, .381-010, -022, .684-018, -022; 706.381-046; 806.361-026, .684-038; 807.664, .684-022; 825.381-014) Nature of the Work Automotive mechanics, often called automotive service technicians, repair and service automobiles and occasionally light trucks, such as vans and pickups, with gasoline engines. (Mechanics who work on diesel-powered trucks, buses, and equipment are discussed in the Handbook statement on diesel mechanics. Motorcycle mechanics— who repair and service motorcycles, motorscooters, mopeds, and occasionally small all-terrain vehicles—are discussed in the Hand book statement on motorcycle, boat, and small- engine mechanics.) Anyone whose car or light truck has broken down knows the im portance of the mechanic’s job. The ability to diagnose the source of the problem quickly and accurately, one of the mechanic’s most val uable skills, requires good reasoning ability and a thorough knowl edge of automobiles. In fact, many mechanics consider diagnosing “hard to find” troubles one of their most challenging and satisfying duties. When mechanical or electrical troubles occur, mechanics first get a description of the symptoms from the owner or, if they work in a dealership or large shop, the repair service estimator who wrote the repair order. The mechanic may have to test drive the vehicle or use a variety of testing equipment, such as engine analyzers, spark plug testers, or compression gauges to locate the problem. Once the cause of the problem is found, mechanics make adjustments or repairs. If a part is damaged or worn beyond repair, or cannot be fixed at a rea sonable cost, it is replaced, usually after consultation with the vehi cle owner. During routine service, mechanics inspect, lubricate, and adjust engines and other components, repairing or replacing parts before they cause breakdowns. They usually follow a checklist to be sure they examine all important parts, such as belts, hoses, steering sys tems, spark plugs, brake and fuel systems, wheel bearings, and other potentially troublesome items. Mechanics use a variety of tools in their work. They use power tools such as pneumatic wrenches to remove bolts quickly; machine tools such as lathes and grinding machines to rebuild brakes and other parts; welding and flame-cutting equipment to remove and re pair exhaust systems and other parts; jacks and hoists to lift cars and engines; and a growing variety of electronic service equipment, such as infrared engine analyzers and computerized diagnostic devices. They also use many common handtools such as screwdrivers, pliers, and wrenches to work on small parts and get at hard-to-reach places. Automotive mechanics in larger shops have increasingly become specialized. For example, automatic transmission mechanics work on gear trains, couplings, hydraulic pumps, and other parts of auto matic transmissions. Because these are complex mechanisms and in clude electronic parts, their repair requires considerable experience and training, including a knowledge of hydraulics. Tune-up mechanics adjust the ignition timing and valves, and adjust or re place spark plugs and other parts to ensure efficient engine perform ance. They often use electronic test equipment to help them adjust and locate malfunctions in fuel, ignition, and emissions control sys tems. 5 Automotive air-conditioning mechanics install and repair air-con ditioners and service components such as compressors and condens ers. Front-end mechanics align and balance wheels and repair steer ing mechanisms and suspension systems. They frequently use special alignment equipment and wheel-balancing machines. Brake repairers adjust brakes, replace brake linings and pads, repair hy draulic cylinders, turn discs and drums, and make other repairs on brake systems. Some mechanics specialize in both brake and frontend work. Automotive-radiator mechanics clean radiators with caustic solu tions, locate and solder leaks, and install new radiator cores or com plete replacement radiators. They also may repair heaters and airconditioners, and solder leaks in gasoline tanks. Working Conditions Most automotive mechanics work a standard 40-hour week, but some self-employed mechanics work longer hours. Generally, mechanics work indoors. Most repair shops are well ventilated and lighted, but some are drafty and noisy. Mechanics frequently work with dirty and greasy parts, and in awkward positions. They often must lift heavy parts and tools. Minor cuts, bums, and bruises are common, but serious accidents are avoided when the shop is kept clean and orderly and safety practices are observed. Employment Automotive mechanics held about 739,000 jobs in 1992. The major ity worked for retail and wholesale automotive dealers, independent automotive repair shops, and gasoline service stations. Others were employed at automotive service facilities at department, automo tive, and home supply stores, or maintained the automobile fleets of taxicab and automobile leasing companies, Federal, State, and local governments, and other organizations. Motor vehicle manufactur ers employed some mechanics to test, adjust, and repair cars at the end of assembly lines. Over 25 percent of automotive mechanics were self-employed. Training, Other Qualifications, and Advancement Automotive technology is rapidly increasing in sophistication, and most training authorities strongly recommend that persons seeking trainee automotive mechanic jobs complete a formal training pro gram after graduating from high school. However, some automotive *K. The ability to diagnose mechanical and electrical problems quickly is one of the mechanic’s most valuable skills. 6 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis mechanics still learn the trade solely by assisting and working with experienced mechanics. Automotive mechanic training programs are offered in high schools, community colleges, and public and private vocational and technical schools, but postsecondary programs generally provide more thorough career preparation than high school programs. High school programs, while an asset, vary greatly in quality. Some offer only an introduction to automotive technology and service for the future consumer or hobbyist, while others aim to equip graduates with enough skills to get a job as a mechanic’s helper or trainee mechanic after graduation. Postsecondary automotive mechanic training programs vary greatly in format, but generally provide intensive career preparation through a combination of classroom instruction and hands-on prac tice. Some trade and technical school programs concentrate the training to only 6 months or a year, depending on how many hours the student must attend each week. Community college programs normally spread the training out over 2 years, supplement the auto motive training with instruction in English, basic mathematics, and other subjects, and award an associate degree. The various automobile manufacturers and their participating dealers sponsor 2-year associate degree programs at about 117 com munity colleges across the Nation. The manufacturers provide ser vice equipment and late model cars on which students practice new skills, and insure that the programs teach the latest automotive tech nology. Curriculums are updated frequently to reflect changing technology and equipment. Students in these programs typically spend alternate 6- to 12-week periods attending classes full time and working full time in the service departments of sponsoring dealers. Because students spend time gaining valuable work experience, these programs may take as long as 4 years to complete, instead of the normal 2 years required to earn an associate degree in automo tive service technology. However, they offer students the opportu nity to earn money while going to school and promise a job upon graduation. Also, some sponsoring dealers provide students with fi nancial assistance for tuition or the purchase of tools. The National Automotive Technicians Education Foundation (NATEF), an affiliate of the National Institute for Automotive Ser vice Excellence (ASE), certifies automobile mechanic training pro grams offered by high schools and postsecondary trade schools, technical institutes, and community colleges. While NATEF certifi cation is voluntary, and many institutions have not sought it, certifi cation does signify that the program meets uniform standards for in structional facilities, equipment, staff credentials, and curriculum. In early 1993, over 650 high school and postsecondary automotive mechanic training programs had been certified by NATEF. Knowledge of electronics is increasingly desirable for automotive mechanics because electronics is being used in a growing variety of automotive components. Engine controls and dashboard instru ments were among the first components to use electronics, but now electronics are being used in brakes, transmissions, steering systems, and a variety of other components. In the past, problems involving electrical systems or electronics were usually handled by a specialist, but electronics are becoming so commonplace that most automotive mechanics must be familiar with at least the basic principles of elec tronics in order to recognize when an electronic malfunction may be responsible for a problem. In addition, automotive mechanics fre quently must be able to test and replace electronic components. For trainee mechanic jobs, employers look for people with good reading and basic mathematics skills who can study technical manu als to keep abreast of new technology. People who have a desire to learn new service and repair procedures and specifications are excel lent candidates for trainee mechanic jobs. Trainees also must pos sess mechanical aptitude and knowledge of how automobiles work. Most employers regard the successful completion of a vocational training program in automotive mechanics at a postsecondary insti tution as the best preparation for trainee positions. Experience working on motor vehicles in the Armed Forces or as a hobby is also valuable. Completion of high school is required by a growing num ber of employers. Courses in automotive repair, electronics, physics, chemistry, English, and mathematics can provide a good basic edu cational background for a career as an automotive mechanic. Beginners usually start as trainee mechanics, helpers, lubrication workers, or gasoline service station attendants and gradually ac quire and practice their skills by working with experienced mechan ics. Although a beginner can perform many routine service tasks and make simple repairs after a few months’ experience, it usually takes 1 to 2 years of experience to acquire adequate proficiency to become a journey service mechanic and quickly perform the more difficult types of routine service and repairs. However, graduates of the better postsecondary mechanic training programs are often able to earn promotion to the journey level after only a few months on the job. An additional 1 to 2 years are usually required to become thoroughly experienced and familiar with all types of repairs. Diffi cult specialties, such as transmission repair, require another year or two of training and experience. In contrast, automotive radiator mechanics and brake specialists, who do not need an all-round knowledge of automotive repair, may learn their jobs in considera bly less time. In the past, many persons have become automotive mechanics through 3- or 4-year formal apprenticeship programs. However, as formal automotive training programs have increased in popularity, the number of employers willing to make such a long-term appren ticeship commitment has greatly declined. Mechanics usually buy their handtools, and beginners are ex pected to accumulate tools as they gain experience. Many exper ienced mechanics have thousands of dollars invested in tools. Em ployers furnish power tools, engine analyzers, and other test equipment. Employers increasingly send experienced automotive mechanics to factory training centers to learn to repair new models or to receive special training in the repair of components such as electronic fuel injection or air- conditioners. Motor vehicle dealers may also send promising beginners to factory-sponsored mechanic training pro grams. Factory representatives come to many shops to conduct short training sessions. Voluntary certification by ASE is widely recognized as a standard of achievement for automotive mechanics. Mechanics are certified in one or more of eight different service areas, such as electrical sys tems, engine repair, brake systems, suspension and steering, and heating and air conditioning. Master automotive mechanics are cer tified in all eight areas. For certification in each area, mechanics must have at least 2 years of experience and pass a written examina tion; completion of an automotive mechanic program in high school, vocational or trade school, or community or junior college may be substituted for 1 year of experience. Certified mechanics must retake the examination at least every 5 years. Experienced mechanics who have leadership ability may advance to shop supervisor or service manager. Mechanics who work well with customers may become automotive repair service estimators. Some with sufficient funds open independent repair shops. Job Outlook Job opportunities in automotive mechanics are expected to be plen tiful for persons who complete automotive training programs in high school, vocational and technical schools, or community col leges. Persons whose programs include some basic electronics should have the best opportunities. Persons without formal mechanic training are likely to face competition for entry level jobs. Mechanic careers are attractive to many because they afford the op portunity for good pay and the satisfaction of skilled work with one’s hands. Employment of automotive mechanics is expected to increase about as fast as the average for all occupations through the year 2005. Growth in mechanic employment in automobile dealerships, independent automotive repair shops, specialty car care chains, and other establishments will be offset somewhat by declining employ ment in gasoline service stations, because fewer stations offer repair services. Nevertheless, the number of mechanics is expected to increase be cause expansion of the driving age population will increase the num ber of motor vehicles on the road. The growing complexity of auto motive technology, such as the use of electronic and emissions control equipment, increasingly necessitates that cars be serviced by skilled workers, contributing to growth in demand for highly https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis trained mechanics. In addition, if the average age of automobiles in operation continues to be high, a significant proportion of consum ers’ vehicle operating expenditures will be spent on service and re pairs, and less on purchasing vehicles. However, improvements in the reliability of automobiles, together with less frequent require ments for routine service, are expected to result in continued de clines in the service and repair needs of cars. More job openings are expected for automotive mechanics than for most other occupations because replacement needs, the main source of job openings, will be substantial, due in large part to the size of the occupation. Replacements will be needed as experienced workers transfer to other occupations or retire or stop working for other reasons. Most persons who enter the occupation may expect steady work because changes in economic conditions have little effect on the au tomotive repair business. During a downturn, however, some em ployers may be more reluctant to hire inexperienced workers. Earnings Median weekly earnings of automotive mechanics who were wage and salary workers were $408 in 1992. The middle 50 percent earned between $320 and $523 a week. The lowest paid 10 percent earned less than $230 a week, and the top 10 percent earned more than $746 a week. Many experienced mechanics employed by automotive dealers and independent repair shops receive a commission related to the la bor cost charged to the customer. Under this method, weekly earn ings depend on the amount of work completed by the mechanic. Employers frequently guarantee commissioned mechanics a mini mum weekly salary. Some mechanics are members of labor unions. The unions include the International Association of Machinists and Aerospace Work ers; the International Union, United Automobile, Aerospace and Agricultural Implement Workers of America; the Sheet Metal Workers’ International Association; and the International Brother hood of Teamsters. Related Occupations Other workers who repair and service motor vehicles include diesel truck and bus mechanics, motorcycle mechanics, and automotive body repairers, painters, customizers, and repair service estimators. Sources of Additional Information For more details about work opportunities, contact local automo tive dealers and repair shops, or the local office of the State employ ment service. The State employment service also may have informa tion about training programs. A list of certified automotive mechanic training programs may be obtained from: ^National Automotive Technicians Education Foundation, 13505 Dulles Technology Dr., Herndon, VA 22071-3415. Information on automobile manufacturer sponsored 2-year asso ciate degree programs in automotive service technology may be ob tained from: ©= ASSET Program, Training Department, Ford Parts and Service Divi sion, Ford Motor Company, Room 109, 3000 Schaefer Rd., Dearborn, MI 48121. W Chrysler Dealer Apprenticeship Program, National C. A.P. Coordinator, SIMS 423-21-06,26001 Lawrence Ave., Center Line, MI 48015. VS" General Motors Automotive Service Educational Program, National College Coordinator, General Motors Service Technology Group, 30501 Van Dyke Ave., Warren, MI 48090, or by calling 1-800-828-6860. Information on how to become a certified automotive mechanic is available from: ET ASE, 13505 Dulles Technology Dr., Herndon, VA 22071-3415. For general information about the work of automotive mechan ics, write to: W Automotive Service Association, Inc., P.O. Box 929, Bedford, TX 76095 0929. W Automotive Service Industry Association, 25 Northwest Point, Elk Grove Village, IL 60007-1035. American Automobile Manufacturers Association, 7430 Second Ave., Suite 300, Detroit, MI 48202. 7 Diesel Mechanics (D.O.T. 620.281-046, -050, and -058; 625.281-010, -014, -022, and .361) Nature of the Work Diesel engines usually are more durable and heavier than gasoline engines. In addition, they are more fuel efficient than gasoline en gines, in part because the higher compression ratios found in diesel engines help convert a higher percentage of the fuel into power. Be cause of their greater durability and efficiency, diesel engines are used to power most of the Nation’s heavy vehicles and equipment. Diesel mechanics repair and maintain diesel engines that power transportation equipment, such as heavy trucks, buses, and locomo tives; construction equipment such as bulldozers, cranes, and road graders; and farm equipment such as tractors and combines. A small number work on diesel-powered automobiles. Diesel mechan ics also service a variety of other diesel-powered equipment, such as electric generators and compressors and pumps used in oil well drilling and irrigation systems. Most diesel mechanics work on heavy trucks used in industries such as mining and construction to carry ore and building materials, and by private and commercial trucking lines for general freight hauling. Most light trucks are gasoline powered, and although some diesel mechanics may occasionally service gasoline engines, most work primarily on diesel engines. For information on mechanics who work primarily on gasoline engines, see the Handbook state ment on automotive mechanics. Mechanics who work for organizations that maintain their own vehicles may spend much time doing preventive maintenance to as sure safe operation, prevent wear and damage to parts, and reduce costly breakdowns. During a maintenance check on a truck, for ex ample, they usually follow a regular checklist that includes the in spection of brake systems, steering mechanisms, wheel bearings, and other important parts. They usually repair or adjust a part that is not working properly. Parts that cannot be fixed are replaced. In many shops, mechanics do all kinds of repairs, working on a vehicle’s electrical system one day and doing major engine repairs the next. In some large shops, mechanics specialize in one or two types of work. For example, one mechanic may specialize in major engine repair, another in transmission work, another in electrical systems, and yet another in suspension or brake systems. Diesel mechanics use a variety of tools in their work. They use power tools such as pneumatic wrenches to remove bolts quickly; machine tools such as lathes and grinding machines to rebuild brakes and other parts; welding and flame-cutting equipment to re move and repair exhaust systems and other parts; common handtools such as screwdrivers, pliers, and wrenches to work on small parts and get at hard-to-reach places; and jacks and hoists to lift and move large parts. Diesel mechanics also use a variety of test ing equipment, including ohmmeters, ammeters, and voltmeters when working on electrical systems and electronic components; and tachometers, dynamometers, and engine analyzers to locate engine malfunctions. For heavy work, such as removing engines and transmissions, two mechanics may work as a team, or a mechanic may be assisted by an apprentice or helper. Mechanics generally get their assign ments from shop supervisors or service managers, who may check the mechanics’ work or assist in diagnosing problems. Working Conditions Diesel mechanics usually work indoors, although they may occa sionally make repairs on the road. They are subject to the usual shop hazards such as cuts and bruises. Mechanics handle greasy and dirty parts and may stand or he in awkward or cramped positions to re pair vehicles and equipment. Work areas usually are well lighted, heated, and ventilated, and many employers provide locker rooms and shower facilities. 8 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis .m-'' M0 Diesel mechanics spend much time doing preventive maintenance to assure safety and to reduce breakdowns. Employment Diesel mechanics held about 263,000jobs in 1992. Nearly one-quar ter serviced trucks and other diesel-powered equipment for custom ers of vehicle and equipment dealers, leasing companies, and inde pendent automotive repair shops. Over one-fifth worked for local and long-distance trucking companies, and over one-sixth main tained the buses and trucks of buslines, public transit companies, school systems, and Federal, State, and local government. The re mainder maintained the fleets of trucks and other equipment of manufacturing, construction, and other companies. A relatively small number were self-employed. Diesel mechanics are employed in every section of the country, but most work in towns and cities where trucking companies, bus lines, and other fleet owners have large repair shops. Training, Other Qualifications, and Advancement Training authorities recommend that persons seeking diesel mechanic jobs complete a formal diesel mechanic training program. Diesel technology is becoming more sophisticated and diesel en gines increasingly use electronic components to control a growing variety of functions. Knowledge of basic electronics is becoming es sential for diesel mechanics to diagnose whether a malfunction is caused by an electronic component or whether it can be traced to another source. Most employers prefer to hire graduates of formal training programs in diesel mechanics, and completion of such a program can speed advancement to the journey mechanic level. These 1- to 2-year programs, given by vocational and technical schools and community and junior colleges, lead to a certificate of completion or an associate degree. They provide a foundation in the basics of the latest diesel technology and electronics, and enable trainees to more quickly master the service and repair of the actual vehicles and equipment encountered on the job. A formal 4-year apprenticeship is another good way to learn die sel mechanics. However, apprenticeships are becoming less com mon because employers are reluctant to make such a long-term in vestment in training, especially when graduates of postsecondary diesel mechanic programs are increasing in number. Competition for the limited number of apprenticeship slots is often extremely keen. Typical apprenticeship programs for diesel truck and bus mechanics consist of approximately 8,000 hours of practical experi ence working on transmissions, engines, and other components and at least 576 hours of formal instruction to learn blueprint reading, mathematics, engine theory, and safety. Frequently, these programs include training in both diesel and gasoline engine repair. Even though most employers prefer to hire graduates of formal post secondary training programs m diesel mechanics, the number of persons who complete such programs are too few to meet their needs. As a result, many diesel mechanics still learn their skills on the job. Unskilled beginners usually do tasks such as cleaning parts, fueling, lubricating, and driving vehicles in and out of the shop. As beginners gain experience and as vacancies become available, they usually are promoted to mechanics’ helpers. In some shops, begin ners—especially those having automobile service experience—start as mechanics’ helpers. Most helpers can perform routine service tasks and make minor repairs after a few months’ experience. They advance to increasingly difficult jobs as they prove their ability. After they master the repair and service of diesel engines, they learn to work on related compo nents such as brakes, transmissions, or electrical systems. Gener ally, at least 3 to 4 years of on-the-job experience is necessary to qualify as an all-round diesel truck or bus mechanic. Additional training on other components, such as hydraulic systems, may be necessary for mechanics who wish to specialize in other types of die sel equipment. For unskilled entry level jobs, employers generally look for appli cants who have mechanical aptitude and are at least 18 years of age and in good physical condition. Completion of high school is re quired by a growing number of employers. Courses in automotive repair, electronics, English, mathematics, and physics provide a good basic educational background for a career as a diesel mechanic. Good reading and basic mathematics skills are needed to study technical manuals to keep abreast of new technology and learn new service and repair procedures and specifications. A State commercial driver’s license is needed for test driving trucks or buses on public roads. Practical experience in automobile repair in a gaso line service station, in the Armed Forces, or as a hobby also is valua ble. Employers sometimes send experienced mechanics to special training classes conducted by truck, bus, diesel engine, parts, and equipment manufacturers where they learn the latest technology or receive special training in subjects such as diagnosing engine mal functions. Mechanics also must read service and repair manuals to keep abreast of engineering changes. Voluntary certification by the National Institute for Automotive Service Excellence (ASE) is recognized as a standard of achieve ment for diesel mechanics. Mechanics may be certified as Master Heavy-Duty Truck Technician or may be certified in one or more of six different areas of heavy- duty truck repair: Brakes, gasoline en gines, diesel engines, drive trains, electrical systems, and suspension and steering. For certification in each area, mechanics must pass a written examination and have at least 2 years of experience. High school, vocational or trade school, or community or junior college training in gasoline or diesel engine repair may substitute for up to 1 year of experience. To retain certification, mechanics must retake the tests at least every 5 years. Most mechanics must buy their own handtools. Experienced mechanics often have thousands of dollars invested in tools. Experienced mechanics who have leadership ability may advance to shop supervisors or service managers. Mechanics who have sales ability sometimes become sales representatives. A few mechanics open their own repair shops. Job Outlook Employment of diesel mechanics is expected to increase about as fast as the average for all occupations through the year 2005. Be cause this is a large occupation, more job openings are expected for diesel mechanics than for most other occupations. Although em ployment growth will create many new jobs, most job openings will arise from the need to replace diesel mechanics who transfer to other fields of work or retire or stop working for other reasons. Employment of diesel mechanics is expected to grow as freight transportation by truck increases. More trucks will be needed for both local and intercity hauling due to the increased production of goods. Additional diesel mechanics will be needed to repair and maintain growing numbers of buses and heavy construction graders, cranes, earthmovers, and other equipment. Due to the greater dura bility and economy of the diesel relative to the gasoline engine, buses and trucks of all sizes are expected to be increasingly powered by diesels, also creating new jobs for diesel mechanics. Careers in diesel mechanics are attractive to many because wages are relatively high and skilled repair work is challenging and varied. Opportunities should be good for persons who complete formal https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis training in diesel mechanics at community and junior colleges and vocational and technical schools, but others may face competition for entry level jobs. Earnings According to a survey of workplaces in over 160 metropolitan areas, diesel mechanics earned median earnings of $ 14.10 an hour in 1992. The middle 50 percent earned between $11.60 and $17.00 an hour. However, earnings may vary by industry and by geographic loca tion. Beginning apprentices usually earn from 50 to 75 percent of the rate of skilled workers and receive increases about every 6 months until they complete their apprenticeship and reach the rate of skilled mechanics. Most mechanics work between 40 and 59 hours per week. Those employed by truck and bus firms which provide service around the clock may work evenings, nights, and weekends. They usually re ceive a higher rate of pay for this work. Many diesel mechanics are members of labor unions, including the International Association of Machinists and Aerospace Work ers; the Amalgamated Transit Union; the International Union, United Automobile, Aerospace and Agricultural Implement Work ers of America; the Transport Workers Union of America; the Sheet Metal Workers’ International Association; and the International Brotherhood of Teamsters. Related Occupations Diesel mechanics repair trucks, buses, and other diesel-powered equipment and keep them in good working order. Related mechanic occupations include aircraft mechanics, automotive mechanics, boat engine mechanics, farm equipment mechanics, mobile heavy equipment mechanics, and motorcycle mechanics and small-engine specialists. Sources of Additional Information More details about work opportunities for diesel mechanics may be obtained from local employers such as trucking companies, truck dealers, or bus lines; locals of the unions previously mentioned; or the local office of the State employment service. Local State employ ment service offices also may have information about apprentice ships and other training programs. For general information about careers as truck, bus, and diesel mechanics, write to: W Automotive Service Industry Association, 25 Northwest Point, Elk Grove Village, IL 60007-1035. W American Trucking Associations, Inc., Maintenance Council, 2200 Mill Rd., Alexandria, VA 22314-4677. For a directory of accredited private trade and technical schools with training programs for diesel mechanics, contact: National Automotive Technicians Education Foundation, 13505 Dulles Technology Dr., Herndon, VA 22071-3415. Information on how to become a certified heavy-duty diesel mechanic is available from: ASE, 13505 Dulles Technology Dr., Herndon, VA 22071- 3415. Electronic Equipment Repairers Nature of the Work Electronic equipment repairers, also called service technicians or field service representatives, install, maintain, and repair electronic equipment used in offices, factories, homes, hospitals, aircraft, and other places. Equipment includes televisions, radar, industrial equipment controls, computers, telephone systems, and medical di agnosing equipment. Repairers have numerous job titles, which often refer to the kind of equipment they work with. (Electronics technicians, who use the principles and theories of science, engineer ing, and mathematics in their work, but may also do some repairs, are discussed in the statement on engineering technicians elsewhere in the Handbook. For information on workers who operate and 9 maintain electronic equipment used to record and transmit radio and television programs, see the statement on broadcast technicians. Additional information about electronic equipment repairers is given in the separate statements in this section.) Electronic repairers install, test, repair, and calibrate equipment to ensure that it functions properly. They keep detailed records on each piece of equipment to provide a history of tests, performance problems, and repairs. When equipment breaks down, repairers first examine work or ders, which indicate problems, or talk to equipment operators. Then they check for common causes of trouble such as loose connections or obviously defective components. If routine checks do not locate the trouble, repairers may refer to blueprints and manufacturers’ specifications that show connections and provide instruction on how to locate problems. They use voltmeters, ohmmeters, signal generators, ammeters, and oscilloscopes and run diagnostic pro grams to pinpoint malfunctions. It may take several hours to locate a problem but only a few minutes to fix it. However, more equip ment now has self-diagnosing features, which greatly simplifies the work. To fix equipment, repairers may replace defective compo nents, circuit boards, or wiring, or adjust and calibrate equipment, using small handtools such as pliers, screwdrivers, and soldering irons. Field repairers visit worksites in their assigned area on a regular basis to do preventive maintenance according to manufacturers’ rec ommended schedules, and whenever emergencies arise. During these calls, repairers may also advise customers on how to use equip ment more efficiently and how to spot problems in their early stages. They also listen to customers’ complaints and answer questions, promoting customer satisfaction and good will. Some field repairers work full time at installations of clients with a lot of equipment. Bench repairers work at repair facilities, in stores, factories, or service centers. They repair portable equipment such as televisions and personal computers brought in by customers or defective com ponents and machines requiring extensive repairs that have been sent in by field repairers. They determine the source of a problem in the equipment, and may estimate whether it is wiser to buy a new part or machine or to fix the broken one. Working Conditions Some electronic equipment repairers work shifts, including week ends and holidays, to service equipment in computer centers, manu facturing plants, hospitals, and telephone companies which operate round the clock. Shifts are generally assigned on the basis of senior ity. Repairers may also be on call at any time to handle equipment failure. Repairers generally work in clean, well-lighted, air- conditioned surroundings—an electronic repair shop or service center, hospital, military installation, or a telephone company’s central office. How ever, some, such as commercial and industrial electronic equipment repairers, may be exposed to heat, grease, and noise on factory floors. Some may have to work in cramped spaces. Telephone in stallers and repairers may work on rooftops, ladders, and telephone poles. The work of most repairers involves lifting, reaching, stooping, crouching, and crawling. Adherence to safety precautions is essen tial to guard against work hazards such as minor bums and electri cal shock. Employment Electronic equipment repairers held about 398,000 jobs in 1992. Many worked for telephone companies. Others worked for elec tronic and transportation equipment manufacturers, machinery and equipment wholesalers, hospitals, electronic repair shops, and firms that provide maintenance under contract (called third-party main tenance firms). The distribution of employment in each occupation is presented in the following tabulation: 143,000 Computer and office machine repairers........................................ Communications equipment repairers.......................................... 108,000 Commercial and industrial electronic equipment repairers........ 68,000 Telephone installers and repairers................................................ 40,000 Electronic home entertainment equipment repairers....................... 39,000 10 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis Training, Other Qualifications, and Advancement Training in electronics—acquired formally or on the job—is re quired for entry level jobs. Formal training is offered by public post secondary vocational-technical schools, private vocational schools and technical institutes, junior and community colleges, and some high schools and correspondence schools. Programs take 1 to 2 years. The military services also offer formal training and work ex perience. Training includes general courses in mathematics, physics, elec tricity, electronics, schematic reading, and troubleshooting. Stu dents also choose courses which prepare them for a specialty, such as computers, commercial and industrial equipment, or home en tertainment equipment. A few repairers complete formal appren ticeship programs sponsored jointly by employers and locals of the International Brotherhood of Electrical Workers. Applicants for entry-level jobs may have to pass tests that mea sure mechanical aptitude, knowledge of electricity or electronics, manual dexterity, and general intelligence. Newly hired repairers, even those with formal training, usually receive some training from their employer. They may study electronic and circuit theory and math. They also get hands-on experience with equipment, doing ba sic maintenance, and using diagnostic programs to locate malfunc tions. Training may be in a classroom or it may be self- instruction, consisting of videotapes, programmed computer software, or work books that allow trainees to learn at their own pace. Experienced technicians attend training sessions and read manu als to keep up with design changes and revised service procedures. Many technicians also take advanced training in a particular system or type of repair. Good eyesight and color vision are is needed to inspect and work on small, delicate parts and good hearing to detect malfunctions re vealed by sound. Because field repairers usually handle jobs alone, they must be able to work without close supervision. For those who have frequent contact with customers, a pleasant personality, neat appearance, and good communications skills are important. Repair ers must also be trustworthy because they may be exposed to money and other valuables in places like banks and securities offices, and some employers require that they be bonded. A security clearance may be required for technicians who repair equipment or service machines in areas where people are engaged in activities related to national security. The International Society of Certified Electronics Technicians and the Electronics Technicians Association each administered as a voluntary certification program. In both, an electronics repairer with 4 years of experience may become a Certified Electronics Tech nician. Certification, which is by examination, is offered in com puter, radio-TV, industrial and commercial equipment, audio, and radar systems repair. An Associate Level Test, covering basic elec tronics, is offered for students or repairers with less than 4 years of experience. Those who test and repair radio transmitting equip ment, other than business and land mobile radios, need a General Operators License from the Federal Communications Commission. Experienced repairers with advanced training may become spe cialists or troubleshooters who help other repairers diagnose diffi cult problems, or work with engineers in designing equipment and developing maintenance procedures. Because of their familiarity with equipment, repairers are particu larly well qualified to become manufacturers’ sales workers. Work ers with leadership ability also may become maintenance supervi sors or service managers. Some experienced workers open their own repair services or shops, or become wholesalers or retailers of elec tronic equipment. Job Outlook Overall, employment of electronic equipment repairers is expected to decline through the year 2005. Although the amount of electronic equipment in use will grow very rapidly, improvements in product reliability and ease of service and lower equipment prices will cause a decline in the need for repairers. The following tabulation presents the expected job growth for the various electronic equipment re pairer occupations: Computer and office machine repairers............................................. Commercial and industrial electronic equipment repairers............ Electronic home entertainment equipment repairers....................... Communications equipment repairers.............................................. Telephone installers and repairers.................................................... 30 7 —5 —38 — 50 Employment of computer and office machine repairers will grow faster the than average for all occupations through the year 2005 as the number of computers in service increases rapidly. Employment of industrial equipment repairers outside the Federal Government will increase about as fast as the average as the amount of equipment grows. Mainly because of cuts in the defense budget, employment of repairers in the Federal Government will decline. Employment of those who repair electronic home entertainment equipment will de cline modestly as equipment becomes more reliable and easy to ser vice. Employment of repairers who handle telephone industry equipment—telephone installers and repairers and communication equipment repairers—is expected to decline sharply because of im provements in equipment reliability and ease of maintenance. Earnings In 1992, median weekly earnings of full-time electronic equipment repairers were $521. The middle 50 percent earned between $406 and $629. The bottom 10 percent earned less than $312, while the top 10 percent earned more than $729. Earnings vary widely by oc cupation and the type of equipment repaired, as shown in the fol lowing tabulations: Telephone installers and repairers........................................................ Data processing equipment repairers................................................... Electronic repairers, communications and industrial equipment...... Office machine repairers....................................................................... $626 619 484 476 Central office installers, central office technicians, PBX installers, and telephone installers and repairers employed by AT&T and the Bell Operating Companies and represented by the Communications Workers of America earned between $752 and $824 a week in 1992. According to a survey of workplaces in 160 metropolitan areas, beginning maintenance electronics technicians had median earnings of $12.34 an hour in 1992, with the middle half earning between $11.22 and $13.52 an hour. The most experienced repairers had me dian earnings of $18.28 an hour, with the middle half earning be tween $14.98 and $20.79 an hour. Commercial and Industrial Electronic Equipment Repairers (D.O.T. 726.361-022, .381-014, .684-090; 828.251-010, .261-014, -022, -026, and .281-022) Nature of the Work Commercial and industrial electronic equipment repairers, also called industrial electronics technicians, install and repair industrial controls, radar and missile control systems, medical diagnostic equipment, and communications equipment. Those who work for the Defense Department install radar, mis sile control, and communication systems on aircraft, ships, and tanks, and in buildings and other structures. Some set up and service electronic equipment which controls machines and production processes in factories. They often coordinate their efforts with work ers installing mechanical or electromechanical components. (See the statements on industrial machinery repairers and millwrights else where in the Handbook). Employment Commercial and industrial electronic equipment repairers held about 68,000 jobs in 1992. About 1 out of 3 repairers was employed by the Federal Government, almost all in the Department of De fense at military installations around the country. Repairers also were employed by electronic and transportation equipment manu facturers, machinery and equipment wholesalers, telephone compa nies, hospitals, electronic repair shops, and firms that provide main tenance under contract (called third-party maintenance firms). Job Outlook Employment of commercial and industrial electronic equipment re pairers is expected to increase more slowly than the average for all occupations through the year 2005. Employment in nondefense in dustries is expected to grow about as fast as the average for all occu pations, as business and industrial firms install more electronic equipment to boost productivity and improve product quality. In addition, more electronic equipment will be used in energy conser vation and pollution control. Because of cuts in the defense budget, Related Occupations Workers in other occupations who repair and maintain the circuits and mechanical parts of electronic equipment include appliance and powertool repairers, automotive electricians, broadcast technicians, electronic organ technicians, and vending machine repairers. Elec tronics engineering technicians may also repair electronic equip ment as part of their duties. pm ’ m a Sources of Additional Information For career and certification information, contact: 13= The International Society of Certified Electronics Technicians, 2708 West Berry St., Fort Worth, TX 76109. For certification, career, and placement information, contact: 13= Electronics Technicians Association, 604 North Jackson, Greencastle, IN 46135. For information about the general radiotelephone operator li cense, write to: 13= Federal Communications Commission, 1919 M St. NW., Washington, DC 20554. For information on the telephone industry and career opportuni ties in it, request copies of Phonefacts from: 13= United States Telephone Association, Small Companies Division, 900 19th St. NW., Suite 800, Washington, DC 20006. rasp For information on electronic equipment repairers in the tele phone industry, write to: 13= Communications Workers of America, 501 3rd St. NW., Washington, DC 20001. https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis About 1 out of 3 repairers was employed by the Federal Government. 11 however, employment is expected to decline significantly in the Fed eral Government. Besides employment growth arising from in creased demand for these workers, many job openings will result from the need to replace workers who transfer to other occupations or leave the labor force. (See introductory part of this section for information on working conditions, training requirements, earnings, and sources of addi tional information.) Communications Equipment Mechanics W ; (D.O.T. 722.281; 726.381-014; 822.261-010, .281-010, -014, -022, -026, -030 and -034, .361-014, .381-010, -018, -022, and .684-010; 823.261-010, -018, -022, and -030, .281-014, and -022; 825.261-010; and 829.281-022) Nature of the Work Installing, repairing, and maintaining complex and sophisticated telephone communications equipment are the responsibilities of communications equipment mechanics. Most communications equipment mechanics—sometimes referred to as telecommunica tion technicians—work either in telephone company central offices or on customers’ premises installing and repairing telephone switch ing and transmission systems. Central office equipment installers, or equipment installation technicians, set up, rearrange, and remove the switching and dialing equipment used in central offices. They install equipment in new central offices, add equipment in expanding offices, or replace out dated equipment. Frame wirers, sometimes referred to as frame workers or frame at tendants, connect, disconnect, inspect, and repair wires that run from telephone lines and cables to the central office. Central office repairers, often referred to as central office technicians or switching equipment technicians, test, repair, and maintain all types of local and toll switching equipment that automatically connects lines when customers dial numbers. When customers report trouble with their telephones, trouble locators working at special switchboards— sometimes called testboards—find the source of the problem. Trouble locators who work for cable television companies ensure that subscribers’ television sets receive the proper signal. They may work with cable installers to track down the cause of the interfer ence and make repairs. Most telephone companies are replacing trouble locators with maintenance administrators. Their jobs are largely automated; in stead of using testboards and associated equipment to perform com plex circuit tests, they enter instructions into a computer terminal and analyze the output. Maintenance administrators also update and maintain computerized files of trouble status reports. PBX installers, also called systems technicians, install complex telephone equipment, often creating customized switchboard sys tems. PBX repairers, with the assistance of trouble locators, locate the malfunction in customers’ PBX or other telephone systems and make the necessary repairs. They also maintain associated equip ment such as batteries, relays, and powerplants. Some PBX repair ers maintain and repair equipment for mobile radiophones, micro wave transmission equipment, switching equipment, and data processing equipment. Radio repairers and mechanics install and repair stationary and mobile radio transmitting and receiving equipment. Some repair mi crowave and fiber optics installations. Office electricians handle sub marine cable repeater and terminal circuits and related equipment. When trouble arises, they may rearrange cable connections to en sure that service is not interrupted. Submarine cable equipment technicians repair, adjust, and maintain the machines and equip ment used in submarine cable offices or stations to control cable traffic. Signal or track switch maintainers install electric gate cross ings, signals, track switches, and communication systems in a rail road network. Other communications equipment mechanics include instrument repairers, sometimes referred to as shop repairers or shop techni cians, who repair, test, and modify a variety of communications 12 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis Employment of communications equipment mechanics is expected to decline sharply through the year 2005. equipment. Data communications technicians install and repair data communications lines and equipment for computer systems. They connect microcomputers or terminals to data communication lines. Employment Communications equipment mechanics held about 108,000 jobs in 1992. Most worked for telephone companies. Others worked for electrical repair shops, cable television firms, railroads, air transpor tation, and the Federal Government. Job Outlook Employment of communications equipment mechanics is expected to decline sharply through the year 2005. The telephone industry has almost completed a dramatic transformation from an elec tromechanical system to a completely electronic one. Digital sys tems, the most recent version of electronic switching, use computers and software to switch calls. Fewer workers are needed for mainte nance and repair because the new systems are more reliable and compact and permit more efficient, centralized maintenance. In ad dition, the systems have self-diagnosing features which detect the source of problems and direct repairers to the defective part, which usually can simply be replaced. Once the transformation of the sys tem has been completed, some time before 2005, the need for install ers will drop sharply. Decreased labor requirements due to improved technology have already caused layoffs of communications equipment mechanics. Competition for available openings should intensify, making it much more difficult for other telephone workers to move into these positions without experience or formal training and virtually impos sible for “outsiders” without the necessary skills to compete for jobs. (See introductory part of this section for information on working conditions, training requirements, earnings, and sources of addi tional information.) Computer and Office Machine Repairers (D.O.T. 633.261-010, -014, .281; 706.381-010 and -030; and 828.261-014) Nature of the Work Computer and office machine repairers install equipment, do pre ventive maintenance, and correct problems. Computer repairers work on computers (mainframes, minis, and micros), peripheral equipment, and word processing systems, while office machine re pairers work on photocopiers, cash registers, mail processing equip ment, and typewriters. Some repairers service both computer and office equipment. They make cable and wiring connections when in stalling equipment, and work closely with electricians, who install the wiring. (A description of the work of electricians can be found elsewhere in the Handbook.) Even with preventive maintenance, computers and other ma chines do break down. Repairers run diagnostic programs to locate malfunctions. Although some of the most modem and sophisticated computers have a self-diagnosing capacity that identifies problems, computer repairers must know enough about systems software to determine if the malfunction is in the hardware or in the software. in the amount of non-computer- based office equipment will dampen the demand for these repairers. (See introductory part of this section for information on working conditions, training requirements, earnings, and sources of addi tional information.) Employment Computer and office machine repairers held about 143,000 jobs in 1992. Approximately 83,000 worked mainly on computer equip ment, and the other 60,000 repaired mainly office machines. Three of every five were employed by wholesalers of computers and other office equipment, including the wholesaling divisions of equipment manufacturers, and by firms that provide maintenance services for a fee. Others worked for retail establishments and some with organi zations that serviced their own equipment. Repairers work throughout the country, even in relatively small communities. Most repairers, however, work in large cities, where computer and office equipment is concentrated. (D.O.T. 720.281, 726.381-014, 729.281-010, 730.281-018, 823.361-010, and 828.261-010) Job Outlook Employment of computer and office machine repairers is expected to grow faster than the average for all occupations through the year 2005. However, employment of repairers will grow less rapidly than the anticipated increase in the amount of equipment because of the improved reliability of computer and office machines and ease of re pair. Employment of those who repair computers is expected to grow much faster than the average for all occupations. Demand for com puter repairers will increase as the amount of computer equipment increases—organizations throughout the economy should continue to automate in search of greater productivity and improved service. The development of new computer applications and lower computer prices, will also spur demand. More repairers will be needed to in stall, maintain, and repair these machines. Employment of those who repair office machines is expected to grow more slowly than the average for all occupations. Slow growth [ uj Electronic Home Entertainment Equipment Repairers Nature of the Work Electronic home entertainment equipment repairers, also called ser vice technicians, repair radios, televisions, stereos, recorders, public address systems, slide and motion picture projectors, video cameras, video games, home security systems, microwave ovens, and elec tronic organs. Some repairers specialize in one kind of equipment; others repair many types. They replace faulty parts or make adjustments, such as focusing and converging the picture or correcting the color balance of a tele vision set. They may also make recordings and listen to playbacks to detect problems. Some install and repair automobile radios. Employment Electronic home entertainment equipment repairers held about 39,000 jobs in 1992. Nearly one-third were self- employed, a larger proportion than in most other repairer occupations. Most repairers work in electronic repair shops and service centers or in stores that sell and service electronic home entertainment products. Employ ment is distributed in much the same way as the population. Job Outlook Employment of electronic home entertainment equipment repairers is expected to decline through the year 2005. Improvements in relia bility and ease of servicing should reduce service requirements even . -.11m f'ioKustTr *1 *■* Repairers run diagnostic programs to locate malfunctions. https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis Nearly one-third of electronic home entertainment equipment repairers were self-employed. 13 though the amount of equipment in use is expected to increase. Nev ertheless, opportunities for electronic home entertainment equip ment repairers should be good, in large part because many repairers transfer to higher paying occupations requiring a knowledge of elec tronics, such as computer and office machine repairer. (See introductory part of this section for information on working conditions, training requirements, earnings, and sources of addi tional information.) Telephone Installers and Repairers (D.O.T. 822.261-022, .281-018; 959.367-014) Nature of the Work Telephone installers and repairers install, service, and repair tele phones and other communications equipment on customers’ prop erty. When customers move or request new types of service, install ers relocate telephones or make changes to existing equipment. In buildings under construction, they install wiring and telephone jacks. Telephone installers, sometimes called station installers, assemble equipment and install wiring on the customers’ premises. They con nect telephones to outside service wires and sometimes climb poles or ladders to make these connections. In apartment and office build ings, they make connections to service wires or terminals in base ments or in wire closets and test equipment to make sure it works properly. Some experienced installers and repairers have multiple skills. They are considered especially valuable by many small companies. Installers and repairers may handle special cases such as complaints to public service commissions, illegal or unauthorized use of equip ment, and electric or acoustic shocks. Employment Telephone installers and repairers held about 40,000 jobs in 1992. More than 9 out of 10 worked full time for telecommunications companies. Job Outlook Employment of telephone installers and repairers is expected to de cline sharply through the year 2005. Employment will continue to fall due to technological improvements. For example, prewired buildings that enable customers to buy telephones and plug them into prewired jacks have effectively eliminated the functions of the installer. The modular assembly of telephones, where components Telephone installers assemble equipment and install wiring on the customers' premises. 14 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis plug in and out, also will reduce the time and skills needed for re pair. Also, fewer phones will be worth repairing as prices continue to decline. In addition, the use of portable terminals which hook into a central testing system makes repairers more efficient. With employment projected to decline, job openings will result exclusively from the need to replace persons who transfer to other occupations or leave the labor force. Traditionally, most openings for telephone installers and repairers have been filled by workers in other telephone company jobs. As technology continues to displace installers and repairers, it will remain difficult for telephone workers without additional training and virtually impossible for “outsiders” without the necessary skills to get these jobs. (See introductory part of this section for information on working conditions, training requirements, earnings, and sources of addi tional information.) Elevator Installers and Repairers (D.O.T. 825.261-014, .281-030, -034, and .361-010) Nature of the Work Elevator installers and repairers—also called elevator constructors or mechanics—assemble, install, and replace elevators, escalators, and similar equipment in new and old buildings. Once the equip ment is in service, they maintain and repair it. They sometimes mod ernize older equipment. In order to install, repair, and maintain modem elevators, which are almost all electronically controlled, elevator constructors must have a thorough knowledge of electronics, electricity, and hydrau lics. Many elevators today are installed with microprocessors, which are programmed to constantly analyze traffic conditions to dispatch elevators in the most efficient manner. With these com puter controls, it is now possible to get the greatest amount of ser vice with the least number of cars. Elevator constructors begin by studying blueprints to determine the equipment layout of the framework to install rails, machines, car enclosures, motors, pumps, cylinders, and plunger foundations. Once the layout analysis is completed, mechanics begin equipment installation. Working on scaffolding or platforms, constructors bolt or weld steel rails to the walls of the shaft to guide the elevator up and down. Elevator mechanics install electrical wires and controls by run ning tubing called conduit along the shaft’s walls from floor to floor. Once the conduit is in place, mechanics pull plastic-covered electri cal wires through it. They install electrical components and related devices required at each floor and at the main control panel in the machine room. Mechanics bolt or weld together the steel frame of the elevator car at the bottom of the shaft, install the car’s platform, walls, and doors, and attach guide shoes and rollers which minimize the lateral motion of the car as it travels through the shaft. Mechanics also in stall the outer doors and door frames at the elevator entrances on each floor. For cabled elevators, workers install geared or gearless machines with a traction drive sheave which moves heavy steel cables con nected to the elevator car and counterweight. The counterweight moves in the opposite direction from the car and aids in its swift and smooth movement. These workers also install elevators in which a car sits on a hy draulic plunger that is driven by a pump. The cylinder pushes the el evator car from underneath, like a lift in an auto service station. Elevator constructors also install escalators. They put in place the steel framework, the electrically powered stairs, and the tracks, and install associated motors and electrical wiring. In addition to elevators and escalators, elevator constructors in stall devices such as dumbwaiters and material lifts, which are simi lar to elevators in design, and moving walkways, which more closely resemble escalators. After installation, adjusters fine-tune the equipment to make sure that the elevator is working according to specifications, such as stopping correctly at each floor or picking up passengers within a specified time period. Once an elevator is operating properly, it must be maintained and serviced regularly to keep it in safe, perfect con dition. Maintenance mechanics generally do preventive mainte nance—oiling and greasing moving parts, replacing worn parts, testing equipment with meters and gauges, and adjusting equipment for optimal performance. They also troubleshoot and do emergency repairs. A service crew usually handles major repairs—for example, re pairing and setting doors back on their tracks. This may require cut ting torches or rigging equipment—tools the maintenance mechanic doesn’t normally carry. Service crews also do major modernization and alteration work such as moving and replacing electrical motors, hydraulic pumps, and control panels. Elevator constructors usually specialize in installation, mainte nance, or repair work. Maintenance and repair workers generally need more knowledge of electricity and electronics than installers because a large part of maintenance and repair work is troubleshoot ing. Similarly, construction adjustors need a thorough knowledge of electricity, electronics, and computers to ensure that newly installed elevators operate properly. Working Conditions Most elevator constructors work a 40-hour week. However, mainte nance and service mechanics often work overtime when repairing essential elevator equipment. They are sometimes on 24-hour call. Maintenance mechanics, unlike most elevator constructors, are on their own most of the day and typically service the same elevators periodically. Elevator installers lift and carry heavy equipment and parts and are exposed to falls and electrical shocks. They also may work in cramped spaces or awkward positions. Because most eleva tor constructors’ work is performed indoors in buildings under con struction or in existing buildings, they lose less worktime due to in clement weather than other building trades workers. Employment Elevator installers and repairers held about 22,000 jobs in 1992. Most were employed by special trade contractors. Others were em ployed by field offices of elevator manufacturers; wholesale distribu tors; small, local elevator maintenance and repair contractors; or by government agencies or businesses that do their own elevator main tenance and repair. Elevator constructors often receive training throughout their careers. https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis Training, Other Qualifications, and Advancement Most elevator constructors apply for their jobs through a local of the International Union of Elevator Constructors, and learn their trade in programs administered by joint committees of employers and the union. These programs, through which the trainee learns everything from installation to repair, combine on-the-job training with class room instruction in electrical and electronic theory, mathematics, applications of physics, and safety. Elevator installers and repairers in nonunion shops may complete training programs sponsored by independent contractors. Most trainees or helpers assist experienced elevator mechanics. Beginners carry materials and tools, bolt rails to walls, and assemble elevator cars. Eventually, they learn to do more difficult tasks, such as wiring, which requires a knowledge of local and national electrical codes. Generally, helpers must complete a 6-month probationary pe riod. After successful completion, they work toward becoming fully qualified mechanics within 4 to 5 years. Most States and cities re quire elevator constructors to pass a licensing examination. Many elevator installers and repairers also receive training from their employers to become familiar with the company’s particular equipment. Retraining is very important to keep abreast of techno logical developments in elevator repair. In fact, elevator construc tors typically receive training throughout their careers, either through correspondence courses or seminars. Although voluntary, this training greatly improves one’s chances for promotion. Applicants for trainee positions must be at least 18 years old, have a high school education, and pass an aptitude test; courses in elec tricity, mathematics, and physics provide a useful background. As elevators become increasingly sophisticated, workers may find it necessary to acquire more advanced formal education—for exam ple, in postsecondary technical school or junior college—with an emphasis on electronics. Workers with more formal education gen erally advance more quickly than their counterparts. Better edu cated workers often can forego some of the union training if they successfuly complete the examinations required during their train ing. Good physical condition and mechanical aptitude also are im portant. Some installers advance to mechanic-in-charge, adjuster, supervi sor, or elevator inspector. Others may move into management, sales, or product design. Job Outlook Employment of elevator installers and repairers is expected to in crease about as fast as the average for all occupations through the year 2005. The job outlook for these workers is largely dependent on activity in the construction industry. Growth will occur as the con struction of buildings with elevators and escalators increases and as the stock of equipment needing maintenance grows. In addition, de mand will be spurred by the need to modernize older equipment, which can involve anything from improving appearance to intro ducing new computer controls. However, most job openings will re sult from replacement of experienced workers who transfer to other occupations or leave the labor force. Job prospects should be best for those with postsecondary training in electronics. Opportunities for elevator installers vary from year to year as conditions change in the construction industry. Economic down turns generally have less adverse affects on maintenance and repair mechanics because the equipment must still be kept in operating condition. More maintenance and repair work also will be needed as elevators become increasingly complex. The more intricate the equipment, the more maintenance it requires to keep it running smoothly. Earnings Average weekly earnings for elevator installers and repairers were about $740 in 1992, according to data from the International Union of Elevator Constructors. Probationary helpers started at about 50 percent of the rate for experienced elevator mechanics, or $370 per week, while non-probationary helpers earned 70 percent of this rate, or $518 per week. Mechanics-in-charge averaged $830 a week. In addition to free continuing education, elevator installers and repairers receive basic benefits enjoyed by most other workers. 15 A large percentage of elevator constructors are members of the International Union of Elevator Constructors. BHL3 Related Occupations Elevator constructors combine electrical and mechanical skills with construction skills such as welding, rigging, measuring, and blueprint reading. Other occupations that require many of these skills are boilermaker, electrician, industrial machinery repairer, millwright, sheet-metal worker, and structural ironworker. Sources of Additional Information For further details about opportunities as an elevator constructor, contact elevator manufacturers, elevator repair and maintenance contractors, a local of the International Union of Elevator Con structors, or the nearest local public employment service office. Farm Equipment Mechanics (D.O.T. 624.281-010 and -014, .361-014, .381-010 and -014, .684; 629.281-018) Nature of the Work Today’s farm is typically much larger than in the past, so few if any types of farming can be done economically without specialized ma chines. Farm equipment has grown in size, complexity, and variety. Many farms have several tractors equipped with from 40- to 400horsepower diesel engines. Self-propelled combines, hay balers, swathers, crop dryers, planters, tillage equipment, and elevators are common. As farm machinery has grown larger with more electronic and hydraulic controls, fanners have increasingly turned to farm equip ment dealers for service and repair of the machines they sell. These dealers employ farm equipment mechanics, often called service technicians, to do this work and also to maintain and repair the smaller lawn and garden tractors many dealers sell to suburban homeowners. Mechanics spend much of their time repairing and adjusting mal functioning equipment that has been brought to the shop. But dur ing planting and harvesting seasons, they may travel to farms to make emergency repairs on equipment so that important farming operations are not unduly delayed. Mechanics also perform preventive maintenance. Periodically, they test, adjust, and clean parts and tune engines. In large shops, mechanics may specialize in certain types of work, such as diesel en gine overhaul, hydraulics, or clutch and transmission repair. Others specialize in repairing the air-conditioning units often included in the cabs of combines and large tractors, or in repairing certain types of equipment such as hay balers. Some mechanics also repair milk ing, irrigation, and other equipment on farms. In addition, some mechanics who work for dealers and equipment wholesalers assem ble new implements and machinery and sometimes do body work, repairing dented or tom sheet metal on tractors or other machinery. Mechanics use many basic handtools, including wrenches, pliers, hammers, and screwdrivers. They also may use precision equip ment, such as micrometers and torque wrenches; engine testing equipment, such as dynamometers, to measure engine performance; and engine analysis units and compression testers, to find worn pis ton rings or leaking cylinder valves. They may use welding equip ment or power tools to repair broken parts. Working Conditions Generally, farm equipment mechanics work indoors. Modem farm equipment repair shops are well ventilated, lighted, and heated, but older shops may not offer these advantages. Farm equipment mechanics come in contact with grease, gasoline, rust, and dirt, and there is danger of injury when they repair heavy parts supported on jacks or by hoists. Care must also be used to avoid burns from hot engine parts, cuts from sharp edges of machinery, and hazards asso ciated with farm chemicals. 16 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis i Farm equipment mechanics repair farm machinery that is enormous in size, complexity, and variety. As with most agricultural occupations, the hours of work of farm equipment mechanics vary according to the season of the year. Dur ing the busy planting and harvesting seasons, mechanics often work 6 or 7 days a week, 10 to 12 hours daily. In winter months, however, mechanics may work fewer than 40 hours a week, and some may be laid off. Employment Farm equipment mechanics held nearly 47,000 jobs in 1992. Most worked in service departments of farm equipment dealers. Others worked in independent repair shops, and in shops on large farms. Most farm equipment mechanics worked in small repair shops. Nearly 1 out of 10 farm equipment mechanics was self-employed. Because some type of farming is done in nearly every area of the United States, farm equipment mechanics are employed throughout the country. Employment is concentrated in small cities and towns, making this an attractive career choice for people who do not wish to live in a large city. However, many mechanics work in the rural fringes of metropolitan areas, so farm equipment mechanics who prefer the conveniences of city life need not live in rural areas. Training, Other Qualifications, and Advancement Farm equipment mechanics must have an aptitude for mechanical work. With the development of more complex farm implements, technical training has become more important. A growing number of employers prefer to hire trainee farm equipment mechanics who have completed a 1- or 2-year training program in agricultural or diesel mechanics at a vocational or technical school or community or junior college. In general, employers seek persons with training or previous experience in diesel and gasoline engines, the mainte nance and repair of hydraulics, and welding, all of which may be learned in many high schools and vocational schools. Mechanics also need a basic knowledge of electronics and must be able to read circuit diagrams and blueprints in order to make complex repairs to electrical and other systems. Most farm equipment mechanics enter the occupation as trainees and become proficient in their trade by assisting experienced mechanics. The length of training varies with the helper’s aptitude and prior experience. At least 2 years of on-the-job training usually are necessary before a mechanic can efficiently do the more routine types of repair work, and additional training and experience are re quired for highly specialized repair and overhaul jobs. Many farm equipment mechanics enter this occupation from a re lated occupation. For instance, they may have experience working as diesel mechanics, mobile heavy equipment mechanics, or auto motive mechanics. A farm background is an advantage since work ing on a farm usually provides experience in basic farm equipment repairs. Persons who enter from related occupations also may start as trainees or helpers, but they may not require as long a period of on-the-job training. A few farm equipment mechanics learn the trade by completing an apprenticeship program, which lasts from 3 to 4 years and in cludes on-the-job as well as classroom training in all phases of farm equipment repair and maintenance. Applicants for these programs usually are chosen from shop helpers. Keeping abreast of changing farm equipment technology requires a great deal of careful study of service manuals and analysis of com plex diagrams. Many farm equipment mechanics and trainees re ceive refresher training in short- term programs conducted by farm equipment manufacturers. These programs usually last several days. A company service representative explains the design and function of equipment and teaches maintenance and repair on new models of farm equipment. In addition, some dealers may send em ployees to local vocational schools that hold special weeklong clas ses in subjects such as air-conditioning repair or hydraulics. Persons considering a career in this field should have the manual dexterity needed to handle tools and equipment. Occasionally, strength is required to lift, move, or hold heavy parts in place. Diffi cult repair jobs require problem-solving abilities to diagnose the source of the machine’s malfunction. Experienced mechanics should be able to work independently with minimum supervision. Farm equipment mechanics usually must buy their own handtools, although employers furnish power tools and test equip ment. Trainee mechanics are expected to accumulate their own tools as they gain experience. Experienced mechanics have thousands of dollars invested in tools. Farm equipment mechanics may advance to shop supervisor, ser vice manager, or manager of a farm equipment dealership. Some mechanics open their own repair shops. A few farm equipment mechanics advance to service representatives for farm equipment manufacturers. Job Outlook Employment of farm equipment mechanics is expected to increase more slowly than the average for all occupations through the year 2005. The increasing complexity of equipment will force more farm ers to rely on mechanics for service and repairs, but the continued consolidation of farmland and the use of new farming practices will allow equipment to be used more efficiently. Most job openings will arise from the need to replace experienced mechanics who retire. Opportunities should be good for persons who have completed for mal training in farm equipment repair or diesel mechanics; persons without such training are expected to encounter increasing diffi culty entering mechanic jobs. The increasing sophistication of newer farm equipment is making it more difficult for farmers to do their own repairs, forcing them to rely more on skilled mechanics in the future. For instance, many newer tractors have much larger, electronically controlled engines and air-conditioned cabs and feature advanced transmissions with many speeds. New planting equipment uses electronics to spread seeds more uniformly, and electronic controls help harvesters re duce waste. Farm machinery is expensive and generally designed and manu factured to withstand many years of rugged use. A longer life of farm machinery, the continued consolidation of farmland into fewer and larger farms, and the withdrawal of land from agricultural pro duction are also expected to limit the growth in demand for farm equipment and slow the growth of farm equipment mechanic em ployment. However, a growing number of large farms are expected to employ their own mechanics. Sales of smaller lawn and garden equipment constitute a growing share of the business of most farm equipment dealers. Most of the large manufacturers of farm equipment now offer a line of these smaller tractors and sell them through their established dealerships. Although relatively few mechanics are required to service this equipment, more will be needed as household demand for lawn and garden equipment increases as the Nation’s population grows. The agricultural equipment industry experiences periodic de clines—mostly in sales. Layoffs of mechanics, however, are uncom mon because farmers often elect to repair old equipment rather than purchase new equipment. https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis Earnings Farm equipment mechanics had median weekly earnings of about $355 in 1992. The middle 50 percent earned between $308 and $428 a week. The top 10 percent earned over $608 a week. Most farm equipment mechanics also have the opportunity to work overtime during the planting and harvesting seasons, for which they generally are paid time and one-half. Very few farm equipment mechanics belong to labor unions, but those who do are members of the International Association of Ma chinists and Aerospace Workers; the International Union, United Automobile, Aerospace and Agricultural Implement Workers of America; and the International Brotherhood of Teamsters. Related Occupations Other workers who repair large mobile machinery include aircraft mechanics, automotive mechanics, diesel mechanics, and mobile heavy equipment mechanics. Sources of Additional Information Details about work opportunities may be obtained from local farm equipment dealers and local offices of the State employment service. For general information about the occupation, write to: North American Equipment Dealers Association, 10877 Watson Rd., St. Louis, MO 63127. ©•Deere and Co., John Deere Rd., Moline, IL 61265. General Maintenance Mechanics (D.O.T. 899.261-014 and .381-010) Nature of the Work Most craft workers specialize in one kind of work such as plumbing or carpentry. General maintenance mechanics use the skills of many different crafts. They repair and maintain machines, mechanical equipment, and buildings, and work on plumbing, electrical, and air-conditioning and heating systems. They build partitions, make plaster or drywall repairs, and fix or paint roofs, windows, doors, floors, woodwork, and other parts of building structures. They also maintain and repair specialized equipment and machinery found in cafeterias, laundries, hospitals, stores, offices, and factories. Typical duties include troubleshooting and fixing faulty electrical switches, repairing air-conditioning motors, and unclogging drains. Those in small establishments, where they are often the only maintenance worker, do all repairs except for very large or difficult jobs. In larger establishments, their duties may be limited to the gen eral maintenance of everything in a workshop or a particular area. General maintenance mechanics inspect and diagnose problems and determine the best way to correct them, often checking blueprints, repair manuals, and parts catalogs. They obtain supplies and repair parts from distributors or storerooms. They use common hand and power tools such as screwdrivers, saws, drills, wrenches, and hammers as well as specialized equipment and electronic test devices. They replace or fix worn or broken parts, where necessary, or make adjustments. These mechanics also do routine preventive maintenance and en sure that machinery continues to run smoothly, building systems operate efficiently, and that the physical condition of buildings does not deteriorate. Following a check list, they may inspect drives, mo tors, and belts, check fluid levels, replace filters, and so forth. Main tenance mechanics keep records of maintenance and repair work. Working Conditions General maintenance mechanics often do a variety of tasks in a sin gle day, generally at a number of different locations in a building, or in several buildings. They may have to stand for long periods, lift heavy objects, and work in uncomfortably hot or cold environ ments. Like other maintenance craft workers, they may work in awkward and cramped positions or on ladders. They are subject to 17 Job Outlook Job opportunities for people who want to be general maintenance mechanics should be plentiful through the year 2005. Employment is related to the number of buildings and amount of equipment need ing maintenance and repair. Employment growth—expected to be faster than the average for all occupations through the year 2005— will occur as the number of office and apartment buildings, stores, schools, hospitals, hotels, and factories increases. Although the pace of construction of these facilities is expected to be slower than in the past, many opportunities arise because this is a large occupation with significant turnover, and many replacements are needed for those who leave the occupation. General maintenance mechanics who work in manufacturing in dustries may be laid off during recessions. Most mechanics, how ever, work in relatively stable nonmanufacturing industries and are not usually subject to layoff. A general maintenance mechanic often is responsible for the maintenance of all the systems in a building, such as this rooftop air conditioning unit. electrical shock, burns, falls, and cuts and bruises. Most general maintenance workers work a 40-hour week. Some work evening, night, or weekend shifts, or may be on call for emergency repairs. Those employed in small establishments, where they may be the only maintenance worker, often operate with only limited supervi sion. Those working in larger establishments may work under the direct supervision of an experienced craft worker. Employment General maintenance mechanics held about 1,145,000 jobs in 1992. They worked in almost every industry. More than one-third worked in service industries; most of these worked for elementary and sec ondary schools, colleges and universities, hospitals and nursing homes, and hotels. About 18 percent were employed in manufactur ing industries. Others worked for real estate firms that operate office and apartment buildings or for wholesale and retail firms, govern ment agencies, or gas and electric companies. Training, Other Qualifications, and Advancement Most general maintenance mechanics learn their skills informally on the job. They start as helpers, watching and learning from skilled maintenance workers. Helpers begin by doing simple jobs such as fixing leaky faucets and replacing light bulbs and progress to more difficult tasks such as overhauling machinery or building walls. Others learn their skills by working as helpers to other repair or construction workers such as carpenters, electricians, or machinery repairers. Necessary skills can also be learned in high school shop classes and postsecondary trade or vocational schools. It generally takes from 1 to 4 years of on-the-job training or school, or a combi nation of both, to become fully qualified, depending on the skill level required. Graduation from high school is preferred, but not always re quired, for entry into this occupation. High school courses in mechanical drawing, electricity, woodworking, blueprint reading, science, and mathematics are useful. Mechanical aptitude, ability to use shop math, and manual dexterity are important. Good health is necessary because the job involves much walking, standing, reach ing, and heavy lifting. Difficult jobs require problem-solving ability, and many positions require the ability to work without direct super vision. A growing proportion of new buildings rely on computers to control building systems, so familiarity with computers may be helpful. Many general maintenance mechanics in large organizations ad vance to maintenance supervisor or to one of the crafts such as elec trician, heating/air-conditioning mechanic, or plumber. In small or ganizations, promotion opportunities are limited. 18 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis Earnings Earnings vary widely by industry, geographic area, and skill level. According to a survey of workplaces in 160 metropolitan areas, gen eral maintenance mechanics had median eaminings of about $9.37 an hour in 1992, with the middle half earning between $7.85 and $11.05 an hour. Median earnings were about $8.75 an hour in ser vice businesses and about $9.90 an hour in manufacturing busi nesses. Mechanics earn overtime pay for work in excess of 40 hours per week. Some general maintenance mechanics are members of unions, in cluding the American Federation of State, County and Municipal Employees and the United Automobile Workers. Related Occupations Some of the work of general maintenance mechanics is similar to that of carpenters, plumbers, industrial machinery mechanics, elec tricians, and air-conditioning, refrigeration, and heating mechanics. Sources of Additional Information Information about job opportunities may be obtained from local employers and local offices of the Job Service. Heating, Air-Conditioning, and Refrigeration Technicians (D.O.T. 637.261-014, -026, -030, and -034, and .381; 827.361-014 862.281-018, .361-010; and 869.281-010) Nature of the Work What would those living in Chicago do without heating, those in Miami do without air-conditioning, or blood banks in all parts of the country do without refrigeration? People always have sought ways to make their environment more comfortable. Today, heating and air-conditioning systems control the temperature, humidity, and the total air quality in residential, commercial, industrial, and other buildings. Refrigeration systems make it possible to store and trans port food, medicine, and other perishable items. Heating, air-condi tioning, and refrigeration technicians install, maintain, and repair such systems. Heating, air-conditioning, and refrigeration systems consist of many mechanical, electrical, and electronic components, including motors, compressors, pumps, fans, ducts, pipes, thermostats, and switches. In central heating systems, for example, a furnace heats the air that is then distributed throughout the building via a system of metal or fiberglass ducts. Technicians must be able to maintain, diagnose, and correct problems within the entire system—the ducts as well as the other components. They adjust system controls to rec ommended settings and test the performance of the entire system us ing special tools and test equipment. Technicians may specialize in installation or in maintenance and repair. They may further specialize in one type of equipment, such as oil burners, solar panels, or commercial refrigerators. However, more and more technicians do both installation and servicing, and work with heating, cooling, and refrigeration equipment. The fol lowing describes some of the specific jobs in this field. Furnace installers, also called heating equipment technicians, fol low blueprints or other specifications to install oil, gas, electric, solid-fuel, and multifuel heating systems. After putting the equip ment in place, they may install fuel and water supply lines, air ducts and vents, pumps, and other components. They may connect electri cal wiring and controls and check the unit for proper operation. To ensure the proper functioning of the system, furnace installers often use combustion test equipment such as carbon dioxide and oxygen testers. After a furnace has been installed, technicians often perform rou tine maintenance and repair in order to keep the system operating efficiently. During the fall and winter, when the system is needed most, they service and adjust burners and blowers. If the system is not operating properly, they check the thermostat, burner nozzles, controls, and other parts in order to diagnose the problem and then correct it by adjusting or replacing parts. During the summer, tech nicians do maintenance work, such as replacing filters and vacuum cleaning vents, ducts, and other parts of the heating system that may accumulate soot, ash, and dust during the operating season. Air-conditioning and refrigeration technicians install and service central air-conditioning systems and a variety of refrigeration equip ment. Technicians follow blueprints, design specifications, and manufacturers’ instructions to install motors, compressors, con densing units, evaporators, and other components. They connect this equipment to the duct work, refrigerant lines, and electrical power source. After making the connections, they charge the system with refrigerant and check it for proper operation. When air-conditioning and refrigeration equipment breaks down, technicians diagnose the problem and make repairs. To find defects, they test parts such as compressors, relays, and thermostats. During the winter, air-conditioning technicians inspect the systems and do required maintenance, such as overhauling compressors. When ser vicing equipment, heating, air-conditioning, and refrigeration tech nicians must use care to conserve, recover, and recycle chlorofluorcarbon (CFC) refrigerants used in air-conditioning and refrigeration systems. The release of CFC’s contributes to the depletion of the stratospheric ozone layer, which protects plant and animal life from ultraviolet radiation. Technicians conserve the refrigerant by mak ing sure that there are no leaks in the system; they recover it by vent ing the refrigerant into proper cylinders; and they recycle it for reuse with special filter-dryers. Heating, air-conditioning, and refrigeration technicians use a va riety of tools, including hammers, wrenches, metal snips, electric drills, pipe cutters<<id benders, and acetylene torches, to work with refrigerant lines and air ducts. They use voltmeters, thermometers, pressure gauges, manometers, and other testing devices to check air flow, refrigerant pressure, electrical circuits, burners, and other components. Cooling and heating systems sometimes are installed or repaired by other craft workers. For example, on a large air-conditioning in stallation job, especially where workers are covered by union con tracts, duct work might be done by sheet-metal workers; electrical work by electricians; and installation of piping, condensers, and other components by plumbers and pipefitters. Room air-condition ers and household refrigerators are serviced by home appliance re pairers. Additional information about each of these occupations ap pears elsewhere in the Handbook. Working Conditions Heating, air-conditioning, and refrigeration technicians work in homes, supermarkets, hospitals, office buildings, factories—any where there is climate control equipment. They may be assigned to specific job sites at the beginning of each day, or they may be dis patched to jobs by radio or telephone. Technicians may work outside in cold or hot weather or in build ings that are uncomfortable because the air-conditioning or heating https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis sSi# Air-conditioning mechanics diagnose the problem and maKe repairs. equipment is broken. In addition, technicians often work in awk ward or cramped positions and sometimes are required to work in high places. Hazards include electrical shock, bums, muscle strains, and other injuries from handling heavy equipment. Technicians usually work a 40-hour week, but during peak sea sons they often work overtime or irregular hours. Maintenance workers, including those that provide maintenance services under contract, often work evening or weekend shifts, and are on call. Most employers try to provide a full workweek the year round by doing both installation and maintenance work. Therefore, in most shops that service both heating and air-conditioning equipment, em ployment is very stable throughout the year. Employment Heating, air-conditioning, and refrigeration technicians held about 212,000 jobs in 1992. One of every 2 worked for cooling and heating contractors. The remainder were employed in a wide variety of in dustries. Some worked for fuel oil dealers, refrigeration and air-con ditioning service and repair shops and schools. Others were em ployed by the Federal Government, hospitals, office buildings, and other organizations that operate large air-conditioning, refrigera tion, or heating systems. Approximately 1 of every 8 technicians was self-employed. Jobs are found throughout the country, reflect ing the widespread dependence on climate control systems. Training, Other Qualifications, and Advancement Because of the increased sophistication of heating, air- conditioning, and refrigeration systems, employers prefer to hire those with tech nical school or apprenticeship training. A sizable number of these workers, however, still learn the trade informally on the job. Many secondary and postsecondary technical and trade schools, junior and community colleges, and the Armed Forces offer 1- to 2year programs in heating, air-conditioning, and refrigeration. Stu dents study theory, design, and equipment construction, as well as electronics. They also learn the basics of installation, maintenance, and repair. Apprenticeship programs are frequently run by joint committees representing local chapters of the Air- Conditioning Contractors of America, the Mechanical Contractors Association of America, the National Association of Plumbing, Heating, and Cooling Contrac tors, and locals of the Sheet Metal Workers’ International Associa tion or the United Association of Journeymen and Apprentices of the Plumbing and Pipefitting Industry of the United States and Ca nada. Other apprenticeship programs are sponsored by local chap ters of the Associated Builders and Contractors and the Home Builders Institute of the National Association of Home Builders. These programs generally last 4 or 5 years and combine on-the-job training with 144 hours of classroom instruction each year in related subjects, such as the use and care of tools, safety practices, blueprint 19 reading, and air-conditioning theory. Applicants for these programs must have a high school diploma or its equivalent. Those who acquire their skills on the job usually begin by assist ing experienced technicians and doing simple jobs. They may carry materials, insulate refrigerant lines, or clean furnaces. In time, they do more difficult jobs, such as cutting and soldering pipes and sheet metal and checking electrical and electronic circuits. In 4 to 5 years, new technicians should be able to do all types of repair and installa tion. Courses in shop math, mechanical drawing, applied physics and chemistry, electronics, and blueprint reading provide a good back ground for those interested in entering this occupation. A basic un derstanding of microelectronics is becoming more important be cause of the increasing use of this technology in solid-state equipment controls. Because technicians frequently deal directly with the public, they should be courteous and tactful, especially when dealing with an aggravated customer. They also should be in good physical condition because they sometimes have to lift and move heavy equipment. Provisions of the Clean Air Act require that all air- conditioning and refrigeration technicians be certified by November 1994 to work on systems involving refrigerant recovery or recycling. Training programs designed to prepare workers for the certification examina tion, as well as for general skills improvement training, are provided by heating and air-conditioning equipment manufacturers; the Re frigeration Service Engineers Society (RSES); the Air Conditioning Contractors of America (ACCA); the Mechanical Service Contrac tors of America; local chapters of the National Association of Plumbing, Heating-Cooling Contractors; and the United Associa tion of Plumbers and Pipefitters. RSES also offers a basic self-study course for individuals with limited experience. Advancement usually takes the form of higher wages. Some tech nicians advance to positions as supervisors. Those with sufficient money and managerial skill can open their own contracting busi ness. Job Outlook Job prospects for air-conditioning, heating, and refrigeration techni cians are expected to be very good. In addition to jobs created by ec onomic growth, thousands of openings will result from the need to replace workers who transfer to other occupations or leave the labor force. Although relatively few heating, air-conditioning, and refrig eration technicians transfer to other occupations—reflecting their lengthy investment in training and the relatively high wages and benefits in this trade—the number of retirements is expected to rise as more of these workers reach retirement age. Employment of heating, air-conditioning, and refrigeration tech nicians is expected to increase faster than the average for all occupa tions through the year 2005. As the population and economy grow and new residential, commercial, and industrial structures are built, more technicians will be needed to install and maintain climate con trol systems. A growing concern about energy management and conservation also should prompt installation of new energy-saving heating and air-conditioning systems in existing homes and build ings. Regulations in the 1990 Clean Air Act prohibiting the inten tional discharge of CFC refrigerants and banning CFC production by the year 2000 could result in additional retrofiting and replace ment of existing equipment and create more jobs for heating, air conditioning, and refrigeration technicians. Those who specialize in the installation of new systems may expe rience periods of unemployment when the level of construction ac tivity declines. On the other hand, employment of those doing main tenance work is relatively stable—people and businesses depend on their climate control systems regardless of economic conditions. Earnings Median weekly earnings of air-conditioning, heating, and refrigera tion technicians who worked full time were $474 in 1992. The mid dle 50 percent earned between $356 and $596. The lowest 10 percent earned less than $280 a week, and the top 10 percent earned more than $743 a week. Apprentices usually begin at about 50 percent of the wage rate paid to experienced workers. As they gain experience and improve 20 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis their skills, they receive periodic increases until they reach the wage rate of experienced workers. Heating, air-conditioning, and refrigeration technicians enjoy a variety of employer-sponsored benefits. In addition to some typical benefits like health insurance and pension plans, some employers pay for work-related training and provide uniforms, company vans, and a few tools. Related Occupations Heating, air-conditioning, and refrigeration technicians work with sheet metal and piping, and repair machinery, such as electrical mo tors, compressors, and burners. Other workers who have similar skills are boilermakers, electrical appliance servicers, electricians, plumbers and pipefitters, and sheetmetal workers. Sources of Additional Information For more information about employment and training opportuni ties in this trade, contact local vocational and technical schools; lo cal heating, air-conditioning, and refrigeration contractors; a local of the unions previously mentioned; a local joint union-management apprenticeship committee; a local chapter of the Associated Build ers and Contractors; or the nearest office of the State employment service or State apprenticeship agency. For information on career opportunities and training, write to: xw Associated Builders and Contractors, 1300 North 17th St. NW., Rossyln, VA 22209. W Refrigeration Service Engineers Society, 1666 Rand Rd., Des Plaines, IL 60016-3552. xw National Association of Home Builders, Home Builders Institute, 1010 Vermomnt Ave. NW., Washington, DC 20005. tw National Association of Plumbing, Heating, and Cooling Contractors, P.O. Box 6808, Falls Church, VA 22046. X3* New England Fuel Institute, P.O. Box 888, Watertown, MA 02172. O* Mechanical Contractors Association of America, 1385 Piccard Dr., Rockville, MD 20850-4329. Air Conditioning and Refrigeration Institute, 1501 Wilson Blvd., Arling ton, VA 22209. Home Appliance and Power Tool Repairers (D.O.T. 637.261-010 and -018; 723.381 and .584; 729.281-022; and 827.261, and .661) Nature of the Work Appliance and power tool repairers, often called service technicians, repair home appliances such as ovens, washers, dryers, refrigera tors, window air-conditioners, and vacuum cleaners, as well as power tools such as saws and drills. Some repairers only service small appliances such as microwaves and vacuum cleaners; others specialize in major appliances such as refrigerators, dishwashers, washers, and dryers; and others only handle power tools or gas ap pliances. To determine why an appliance or power tool fails to operate properly, repairers visually inspect it and run it to check for unusual noises, excessive vibration, fluid leaks, or loose parts. They may have to consult service manuals and troubleshooting guides to diag nose particularly difficult problems. They may disassemble the ap pliance or tool to examine its internal parts for signs of wear or cor rosion. To check electrical systems for shorts and faulty connections, repairers follow wiring diagrams and use testing de vices, such as ammeters, voltmeters, and wattmeters. After identifying problems, they replace or repair defective belts, motors, heating elements, switches, gears, or other items and tighten, align, clean, and lubricate parts as necessary. Repairers use common handtools, including screwdrivers, wrenches, files, and pli ers, as well as soldering guns and special tools designed for particu lar appliances. When servicing appliances with electronic parts, re pairers may replace circuit boards or other electronic components. Repairers servicing gas appliances may check the heating unit and replace pipes, thermocouples, thermostats, valves, and indica tor spindles. Repairers also answer emergency calls for gas leaks. To install gas appliances, they may have to install pipes in customers’ homes to connect the appliances to the gas line. They measure, lay out, cut, and thread pipe and connect it to a feeder line and to the appliance. They may have to saw holes in walls or floors and may hang steel supports from beams or joists to hold gas pipes in place. Once the gas line is in place, they turn on the gas and check for leaks. Repairers also answer customers’ questions about the care and use of appliances. For example, they may demonstrate how to load automatic washing machines, arrange dishes in dishwashers, or sharpen chain saws. Repairers write up estimates of the cost of repairs for customers, keep records of parts used and hours worked, prepare bills, and col lect payment. Working Conditions Home appliance and power tool repairers who handle portable ap pliances usually work in repair shops which generally are quiet, well lighted, and adequately ventilated. Those who repair major appli ances usually make service calls to customers’ homes. They carry their tools and a number of commonly used parts with them in a truck or van and may spend several hours a day driving. They may work in clean comfortable rooms such as kitchens, or in other areas of the home that may be damp, dirty, or dusty. Repairers sometimes work in cramped and uncomfortable positions when replacing parts in hard-to-reach areas of appliances. Repairer jobs generally are not hazardous, but they must exercise care and follow safety precautions to avoid electrical shocks and in juries when lifting and moving large appliances. When servicing gas appliances and microwave ovens, they must be aware of the dangers of gas and radiation leaks. Many home appliance and power tool repairers work a standard 40-hour week. Some work early mornings, evenings, and Saturdays. During hot weather, repairers of air- conditioners and refrigerators are in high demand by consumers and may have to work overtime. Repairers of power tools such as saws and drills may also have to work overtime during spring and summer months when use of such tools increases and breakdowns are more frequent. WSS' Home appliance and power tool repairers may disassemble parts to examine for signs of wear and corrosion. https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis Home appliance and power tool repairers usually work with little or no direct supervision, a feature of the job that appeals to many people. Employment Home appliance and power tool repairers held about 74,000 jobs in 1992. Roughly 1 out of 7 was self-employed. About 2 out of 3 sala ried repairers worked in retail establishments such as department stores, household appliance stores, and for fuel dealers. Others worked for gas and electric utility companies, electrical repair shops, and wholesalers. Appliance and power tool repairers are employed in almost every community, but jobs are concentrated in the more highly populated areas. Training, Other Qualifications, and Advancement Employers generally require a high school diploma for home appli ance and power tool repairer jobs. Employers prefer to hire people with formal training in appliance repair and electronics and many repairers complete 1- or 2-year formal training programs in appli ance repair and related subjects in high schools, private vocational schools, and community colleges. Courses in basic electricity and electronics are becoming increasingly necessary as more manufac turers are installing circuit boards and other electronic control sys tems in home appliances. Mechanical aptitude also is desirable, and those who work in customers’ homes must be courteous and tactful. Many other repairers still learn the trade primarily on the job. No matter how their basic skills are developed, trainees usually get ad ditional training from their employer. In shops that fix portable ap pliances, they work on a single type of appliance, such as vacuum cleaners, until they master its repair. Then they move on to others, until they can repair all those handled by the shop. In companies that repair major appliances, beginners assist experienced repairers on service visits. They may also study on their own. They learn to read schematic drawings, analyze problems, determine whether to repair or replace parts, and follow proper safety procedures. Up to 3 years of on-the-job training may be needed to become skilled in all aspects of repair of the more complex appliances. Some appliance and power tool manufacturers and department store chains have formal training programs which include home study and shop classes, where trainees work with demonstration ap pliances and other training equipment. Many repairers receive sup plemental instruction through 2- or 3-week seminars conducted by appliance and power tool manufacturers. Experienced repairers also often attend training classes and study service manuals. Some States and areas require repairers to be licensed or regis tered. Applicants for licensure must meet standards of education, training, and experience. They also must pass an examination, which can include a written examination, hands-on practical test, or a combination of both. Repairers in large shops or service centers may be promoted to supervisor, assistant service manager, or service manager. A few ad vance to managerial positions such as regional service manager or parts manager for appliance or tool manufacturers. Preference is given to those who demonstrate technical competence and show an ability to get along with coworkers and customers. Experienced re pairers who have sufficient funds and knowledge of small business management may open their own repair shop. Job Outlook Employment of home appliance and power tool repairers is ex pected to decline slightly through the year 2005. Although the num ber of home appliances and power tools in use is expected to increase as the number of households and businesses grows and new and im proved appliances and tools are introduced, increasing use of elec tronic parts such as solid-state circuitry, microprocessors, and sens ing devices in appliances reduce the frequency of repairs. Virtually all openings for repairers will arise from the need to replace workers who transfer to other occupations or leave che labor force. Nevertheless, prospects should continue to be good for welltrained repairers, particularly those with a strong background in 21 electronics. Most people with the electronics training needed to re pair appliances go into other repairer occupations. Employment is relatively steady because the demand for appliance repair services continues even during economic downturns. Earnings Home appliance and power tool repairers who usually worked full time had median earnings of about $467 a week in 1992. The middle 50 percent earned between $300 and $656 a week. The lowest paid 10 percent earned $257 a week or less, while the highest paid 10 per cent earned $780 a week or more. Earnings of home appliance and power tool repairers vary widely according to skill level, geographic location, and the type of equipment serviced. Trainees usually earn less and senior technicians more. Earnings tend to be highest in large firms and for those servicing gas appliances. Repairers are compensated when working overtime, and many receive commis sion in addition to their hourly wage salary. Many larger dealers and service stores may offer benefits such as health insurance coverage, sick leave, and retirement and pension programs. Some home appliance and power tool repairers belong to the International Brotherhood of Electrical Workers. Related Occupations Other workers who service electrical and electronic equipment in clude heating, air-conditioning, and refrigeration mechanics; pinsetter mechanics; office machine and cash register servicers; electronic home entertainment equipment repairers; and vending machine ser vicers and repairers. on new industrial machinery can determine the cause of a malfunc tion and, in some cases, can alert the mechanic to potential trouble spots before symptoms develop. After diagnosing the problem, the mechanic disassembles the equipment and repairs or replaces the necessary parts. The final step is to test the machine to ensure that it is running smoothly. When re pairing electronically controlled machinery, these mechanics may work closely with electronic repairers or electricians who maintain the machine’s electronic parts. However, industrial machinery re pairers increasingly need electronic skills to repair sophisticated equipment on their own. (Additional information about commercial and industrial electronic equipment repairers and electricians ap pears elsewhere in the Handbook.) A wide range of tools may be used when doing preventive mainte nance or making repairs. For example, repairers may use a screw driver and wrench to adjust an engine, or a hoist to lift a printing press off the ground. When replacements for broken or defective parts are not readily available, or when a machine must be quickly returned to production, repairers may sketch a part that can be fabricated by the plant’s machine shop. Repairers use catalogs to or der replacement parts and often follow blueprints and engineering specifications to maintain and fix equipment. Some of the industrial machinery repairer’s duties may be per formed by millwrights. (See the statement on millwrights elsewhere in the Handbook.) Working Conditions Working conditions for repairers who work in manufacturing are similar to those of production workers. However, they often work underneath or above large machinery in cramped conditions or on Sources of Additional Information For information about jobs in the home appliance and power tool repair field, contact local appliance repair shops, appliance dealers, and utility companies, or the local office of the State employment service. For general information about the work of home appliance re pairers contact: ta Appliance Service News, P.O. Box 789, Lombard, IL 60148. ^National Association of Service Dealers, 10 East 22nd St., Suite 310, Lombard, IL 60148. xa’ National Appliance Service Association, 9240 N. Meridian, Indianapo lis, IN 46260. W Service Dealers Newsletter, 1400 Easton Rd., Roslyn, PA 19001. Industrial Machinery Repairers (List of D.O.T. codes available on request from the Chief, Division of Occupational Outlook, Bureau of Labor Statistics, Washington, DC 20212.) Nature of the Work Industrial machinery repairers maintain and repair machinery found in a plant or factory. This must be done accurately and quickly because an idle machine will delay production. In addition, a machine that is not properly repaired and maintained may damage the final product. All these factors cost companies money. Industrial machinery repairers—often called maintenance mechanics—spend much of their time doing preventive mainte nance. This includes keeping machines and their parts well oiled, greased, and cleaned. Repairers regularly inspect machinery and check performance. For example, they adjust and calibrate auto mated manufacturing equipment such as industrial robots and re build components of other industrial machinery. By keeping com plete and up- to-date records, mechanics try to anticipate trouble and service equipment before factory production is interrupted. Maintenance mechanics must be able to spot minor problems and correct them before they become major ones. For example, after hearing a vibration from a machine, the mechanic must decide whether it is due to worn belts, weak motor bearings, or some other problem. Computerized maintenance-management and self-diag nostic systems are making this task easier. Self-diagnostic features 22 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis w. Industrial machinery repairers may be called to the plant at night or on weekends to make emergency repairs. the top of a ladder. These workers are subject to common shop inju ries such as cuts and bruises and often use protective equipment such as hard hats, protective glasses, and safety belts. Because factories and other organizations cannot afford break downs in industrial machinery, industrial machinery repairers may be called to the plant at night or on weekends for emergency repairs. Although most mechanics usually work a standard 40 hour week, overtime is often necessary. Employment Industrial machinery repairers held about 477,000 jobs in 1992. Seven of every 10 worked in manufacturing industries, primarily food processing, textile mill products, chemicals, fabricated metal products, and primary metals. Others worked for government agen cies, public utilities, mining companies, and any other business that relies on machinery. About 20,000 of these mechanics are contrac tors. Because industrial machinery repairers work in a wide variety of plants, they are employed in every part of the country. Employment is concentrated, however, in heavily industrialized areas. Training, Other Qualifications, and Advancement Many workers learn their trade through a 4-year apprenticeship program that combines 144 hours of related classroom instruction each year with on-the-job-training. These programs are usually sponsored by a local trade union. Others start as helpers and pick up the skills of the trade informally and by taking courses offered by machinery manufacturers. Repairers learn from experienced repairers how to operate, disas semble, repair, and assemble machinery. Classroom instruction fo cuses on subjects such as shop mathematics, blueprint reading, and welding. In addition, electronics and computer training are an in creasingly important part of the apprenticeship program. Most employers prefer to hire those who have completed high school. However, opportunities do exist for those without a high school diploma. High school courses in mechanical drawing, mathe matics, blueprint reading, physics, and electronics are useful. Mechanical aptitude and manual dexterity are important qualifi cations for workers in this trade. Good physical condition and agil ity are also necessary because repairers sometimes have to lift heavy objects or climb to reach equipment located high above the floor. Opportunities for advancement are limited. Industrial machinery repairers advance either by working with more complicated equip ment or by becoming a supervisor. Some of the most highly skilled repairers can be promoted to master mechanic or can become a ma chinist or a tool and die maker. Job Outlook Employment of industrial machinery repairers is expected to de cline through the year 2005 as more firms introduce automated pro duction equipment. All job openings will result from the need to re place repairers who transfer to other occupations or leave the labor force. More companies are choosing to schedule the orderly replace ment of machinery before it wears out completely because the total costs associated with repairs increasingly are higher than the costs of new equipment. New equipment has lower operating costs per volume of output, requires less maintenance than many existing ma chines, and often has diagnostic devices that isolate potential mechanical problems before they lead to costly breakdowns. If this trend continues, it could further reduce demand for mechanics. Unlike many other manufacturing occupations, industrial ma chinery repairers are not usually affected by seasonal changes in production. During slack periods, when some plant workers are laid off, repairers often are retained to do major overhaul jobs. Although these workers may face layoff or a reduced workweek when eco nomic conditions are particularly severe, they generally are less af fected than other workers because machines have to be maintained regardless of the level of production. https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis Earnings Median weekly earnings of full time industrial machinery repairers were $498 in 1992; the middle 50 percent earned between $384 and $626 weekly. The lowest 10 percent earned less than $296, and the top 10 percent earned more than $773. However, earnings often vary by industry and the area of the country. Labor unions to which some industrial machinery repairers be long include the United Steelworkers of America; the United Auto mobile, Aerospace and Agricultural Implement Workers of America; the International Association of Machinists and Aero space Workers; and the International Union of Electronic, Electri cal, Salaried, Machine, and Furniture Workers. Related Occupations Other occupations that involve repairing machinery include aircraft mechanics and engine specialists, automotive and motorcycle mechanics, diesel mechanics, elevator installers and repairers, farm equipment mechanics, machinists, general maintenance mechanics, heating, air-conditioning, and refrigeration mechanics, millwrights, and mobile heavy equipment mechanics. Sources of Additional Information Information about employment and apprenticeship opportunities in this field may be obtained from local offices of the State employment service or from: ty The Association for Manufacturing Technology, 7901 Westpark Dr., Mclean,VA 22102. tg- Equipment Service Association, PO Box 485, Plymouth, IN 46563. Line Installers and Cable Splicers (D.O.T. 821.261-014, -022, and -026, .281-010, .361-010, -018, -022, -026, -030, and -038, .687-010; 822.381-014; 823.261-014; 829.361-010 and -014; and 959.367-010) Nature of the Work Vast networks of wires and cables transmit the electric power pro duced in generating plants to individual customers, connect tele phone central offices to customers’ telephones and switchboards, and extend cable TV to residential and commercial customers. These networks are constructed and maintained by line installers and cable splicers and their helpers. To install new electric power or telephone lines, line installers or line erectors install poles and terminals, erect towers, and place wires and cables. They usually use power equipment to dig holes and set poles. Line installers climb the poles or use truck-mounted buckets (aerial work platforms) and use handtools to attach the cables. When working with electric power lines, installers bolt or clamp insulators onto the pole before attaching the cable. They may also install transformers, circuit breakers, switches, or other equip ment. To bury underground cable, they use trenchers, plows, and other power equipment. Line installers also lay cable television lines underground or hang them on poles with telephone and utility wires. These lines transmit broadcast signals from microwave towers to customers’ homes. In stallers place wiring in the house, connect the customers’ television sets to it, and check that the television signal is strong. After telephone line installers place cables in position, cable splic ers, also referred to as cable splicing technicians, complete the line connections. (Electric power line workers install and splice the cables simultaneously.) Splicers connect individual wires or fibers within the cable and rearrange wires when lines have to be changed. They first read and interpret service orders and circuit diagrams to determine splicing specifications. Splices are then made by twisting, soldering, or joining wires and cables with small handtools, epoxy, or mechanical equipment. At each splice, they place insulation over the conductor, and seal the splice with a lead sleeve or cover it with some other type of protective covering. They may fill the cable sheathing on critical transmission routes with compressed air so 23 that leaks in the sheathing can be monitored and repaired. Splicers work on poles, aerial ladders and platforms, in manholes, or in base ments of large buildings. Fiber optic cables are being used to replace worn or obsolete cop per cables. These tiny hair-thin strands of glass are able to carry more signals per cable because they transmit pulses of light instead of electricity. Splices of fiber optic cables are completed in a van positioned near the splice point. These vans house workshops that contain all the necessary equipment, such as machines that heat the glass fibers so they can be joined. Line installers and cable splicers also maintain and repair tele phone, power, and cable television lines. They periodically make sure lines are clear of tree limbs or other obstructions that could cause problems and check insulation on cables and other equipment on line poles. When bad weather or earth quakes break wires or cables, knock poles down, or cause underground ducts to collapse, they make emergency repairs. Working Conditions Because telephone, electric, and television cables are strung from utility poles or are underground, line installers and cable splicers must climb and lift or work in stooped and cramped positions. They usually work outdoors in all kinds of weather and are subject to 24hour call. Most usually work a 40-hour week, but for example, when severe weather damages transmission and distribution lines, they may work long and irregular hours to restore service. At times, they may travel to distant locations—and occasionally stay for a lengthy period to help restore damaged facilities or build new ones. Line installers and cable splicers face many situations in which safety procedures must be followed. They wear safety equipment when entering manholes and test for the presence of gas before going underground. They may be exposed to hazardous chemicals from the solvents and plugging compounds that they use when splicing cables. Electric power line workers have the most hazardous jobs. They typically work at higher elevations because the electric cable is always above telephone and cable TV lines. Moreover, the voltages in electric power lines are lethal. Employment Line installers and cable splicers held about 273,000 jobs in 1992. More than half were telephone and cable TV line installers and re pairers. Nearly all worked for telephone, cable television companies, HSiii «t»f Line installers climb poles or use truck-mounted buckets to attach cables. 24 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis or electric power companies, or for construction companies special izing in power line, telephone, and cable TV construction. Training, Other Qualifications, and Advancement Line installers are often hired as helpers or ground workers. Most employers prefer high school graduates. Many employers test appli cants for basic verbal, arithmetic, and abstract reasoning skills. Some employers test for physical ability such as balance, coordina tion, and strength and mechanical aptitude. Because the work en tails a lot of climbing, applicants should have stamina and must be unafraid of heights. Knowledge of basic electricity and training in installing telephone systems obtained in the Armed Forces or voca tional education programs may be helpful. The ability to distinguish colors is necessary because wires and cables usually are coded by color. Motivation, self-discipline, and the ability to work as part of a team are needed to work efficiently and safely. Line installers and cable splicers in electric companies and con struction firms specializing in cable installation generally complete a formal apprenticeship program. These are administered jointly by the employer and the union representing the workers, either the In ternational Brotherhood of Electrical Workers or the Communica tions Workers of America. These programs last several years and combine formal instruction with on-the-job training. Workers in telephone companies generally receive several years of informal onthe-job training, in some cases learning other skills like telephone in stallation and repair. They may also attend training provided by equipment manufacturers. A growing number of employers are using computer- assisted in struction, video cassettes, movies, or “programmed” workbooks. Some training facilities are equipped with poles, cable-supporting clamps, and other fixtures, to simulate working conditions as closely as possible. Trainees learn to work on poles while keeping their hands free. In one exercise, for example, they play catch with a bas ketball while on the poles. Formal training includes instruction in electrical codes, blueprint reading, and basic electrical theory. Afterwards trainees learn on the job and work with a crew of experienced line installers under a line supervisor. Line installers and cable splicers receive training throughout their careers to qualify for more difficult assignments and to keep up with technological changes. Since deregulation of the telephone industry, many telephone companies have reduced the scope of their training programs in or der to reduce their costs and to remain competitive. Increasingly, workers are responsible for their own training, which is provided by community colleges and postsecondary vocational schools. For installers in the telephone industry, advancement may come about through promotion to splicer. Splicers can advance to engi neering assistants or may move into other kinds of work, such as sales. Promotion to a supervisory position also is possible. In the electric industry, promotion is usually to a supervisory position. Job Outlook Overall employment of line installers and cable splicers is expected to decline through the year 2005. Technological advances will result in divergent trends within this occupation. Employment of electri cal power line installers is expected to grow more slowly than the av erage for all occupations as the demand for electricity grows. Em ployment of telephone and cable TV line installers and repairers is expected to decline sharply, despite growth in telephone and cable TV usage. Layoffs of telephone line workers have already occured, due to increased efficiency being built into telephone systems. New ways of transmitting information—satellites, microwave towers, and underground fiber optic cable, for example—are not as vulnera ble to adverse weather conditions as aerial wires, and fewer workers are needed to maintain them. Fiber optic cables will continue to re place copper cables, and this will generate short-term demand for installers. Over the longer term, however, employment will fall as the conversion to fiber optics is completed and as maintenance re quirements are reduced. Improved splicing techniques as well as new power tools and equipment also will continue to improve the ef ficiency of cable splicers. Finally, most areas of the country that can economically be served by cable TV have already been wired, and at some point fewer installers will be needed. Job prospects will be best for electrical line workers employed by electric utilities and construction firms because the impact of tech nology is expected to be less than for telephone line workers. In tele phone companies, those who combine knowledge of line installa tion, fiber optic or copper cable splicing, and repair of many types of equipment should enjoy better prospects. Earnings Pay rates for line installers and cable splicers vary greatly across the country and depend on length of service; specific information may be obtained from local telephone, electric power, and cable TV com panies. It generally takes about 5 years to go from the bottom to the top of the pay scale. In 1992, line installers and repairers who worked full time earned a median weekly wage of $648. The middle 50 percent earned between $503 and $770. The bottom 10 percent earned less than $350; the top 10 percent earned more than $874 a week. Line installers and cable splicers employed by AT&T and the Bell Operating Companies and represented by the Communications Workers of America earned between $752 and $824 a week in 1992. Because of low job turnover in these occupations, many workers earn salaries near the top of the pay scale. Most line installers and cable splicers belong to unions, princi pally the Communications Workers of America and the Interna tional Brotherhood of Electrical Workers. For these workers, union contracts set wage rates, wage increases, and the time needed to ad vance from one step to the next. These contracts require extra pay for overtime and for all work on Sundays and holidays. Most con tracts provide for additional pay for night work. Time in service de termines the length of paid vacations. Depending on the locality, there are 9 to 12 holidays a year. Related Occupations Workers in other skilled crafts and trades who work with tools and machines include communications equipment mechanics, biomedi cal equipment technicians, telephone installers and repairers, elec tricians, and sound technicians. Sources of Additional Information For more details about employment opportunities, contact the tele phone or electric power company in your community or local offices of the unions that represent these workers. For general information on line installer and cable splicer jobs, write to: ©•Communications Workers of America, 501 3rd St. NW., Washington, DC 20001. For additional information on the telephone industry and career opportunities in it, request copies of Phonefacts from: ©• United States Telephone Association, Small Companies Division, 900 19th St. NW., Suite 800, Washington, DC 20006. must know the load-bearing properties of ropes, cables, hoists, and cranes. New machinery sometimes requires a new foundation. Mill wrights either personally prepare the foundation or supervise its construction, so they must know how to read blueprints and work with building materials such as concrete, wood, and steel. When assembling machinery, millwrights fit bearings, align gears and wheels, attach motors, and connect belts according to the man ufacturer’s blueprints and drawings. Precision leveling and align ment are important in the assembly process; millwrights must have good mathematical skills so that they can measure angles, material thickness, and small distances with tools such as squares, calipers, and micrometers. When a high level of precision is required, devices such as lasers may be used. Millwrights also use hand and power tools, cutting torches, welding machines, and soldering guns. Some millwrights use metalworking equipment such as lathes or grinders to modify parts to specifications. The increasing level of automation found in most industries means that there are more sophisticated machines for millwrights to install and maintain. This machinery often requires special care and knowledge, so millwrights often work closely with computer or elec tronic experts, electricians, and manufacturer’s representatives to install it. (Additional information about commercial and industrial electronic equipment repairers and electricians appears elsewhere in the Handbook.) In addition to installing and dismantling machinery, many mill wrights repair and maintain equipment. This includes preventive maintenance, such as lubrication, and fixing or replacing worn parts. (For further information on machinery maintenance, see the statement on industrial machinery repairers elsewhere in the Hand book.) Working Conditions Working conditions of millwrights depend upon the industries in which they are employed. Millwrights employed in manufacturing often work in a typical shop setting and use protective equipment to avoid common hazards. For example, injuries from falling objects or machinery are avoided by protective devices such as safety belts, protective glasses, and hard hats. Millwrights work independently as well as part of a team. They must work quickly and precisely because non- functioning machin ery costs a company time and money. Millwrights generally work 40 hours per week but nvertime is common during peak periods of pro duction. Employment Millwrights held about 73,000 jobs in 1992. Seven of every 10 worked in manufacturing, primarily in durable goods industries such as motor vehicles and equipment and basic steel products. — Millwrights (D.O.T. 638.261-010, -014, -018, -026, .281-018, and -022) Nature of the Work Millwrights install, repair, replace, and dismantle the machinery and heavy equipment used in almost every industry. These responsi bilities require a wide range of skills—from blueprint reading and pouring concrete to diagnosing and solving mechanical problems. The millwright’s responsibilities begin when machinery arrives at the job site. The new equipment must be unloaded, inspected, and then moved into position. To lift and move light machinery, mill wrights may use rigging and hoisting devices such as pulleys and cables. In other cases, they require the assistance of hydraulic lifttruck or crane operators to position the machinery. Because mill wrights often decide what device to use for moving machinery, they https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis Millwrights align new equipment. 25 Most of the rest were employed by construction firms and machin ing and equipment wholesalers. Although millwrights work in every State, employment is con centrated in heavily industrialized areas. Training, Other Qualifications, and Advancement Millwrights receive their training from a formal apprenticeship pro gram or informally on the job. Apprenticeship programs normally last 4 years and combine on-the-job training with a minimum of 144 hours of classroom instruction each year. Apprenticeship programs include training in dismantling, moving, erecting, and repairing ma chinery. Apprentices may also work with concrete and receive in struction in related skills such as carpentry, welding, and sheetmetal work. Classroom instruction is given in mathematics, blueprint reading, hydraulics, electricity, and increasingly, com puters or electronics. Most employers prefer applicants with a high school diploma and some vocational training or experience. Courses in science, mathe matics, mechanical drawing, and machine shop practice are useful. Because millwrights assemble and disassemble complicated ma chinery, mechanical aptitude is very important. Strength and agility also are important because the work can re quire a considerable amount of lifting and climbing. Millwrights need good interpersonal and communication abilities in order to work as part of a team and give detailed instructions to others. Advancement for millwrights usually takes the form of higher wages. Some advance to supervisor. Job Outlook Employment of millwrights is expected to increase more slowly than the average for all occupations through the year 2005. Mill wrights will continue to be needed to maintain and repair existing machinery, to dismantle old machinery, and to install and maintain new equipment. In addition to the small number ofjobs that will be created each year by rising demand for the services of millwrights, several thousand openings will arise annually as experienced mill wrights transfer to other occupations or leave the labor force. Employment of millwrights is somewhat sensitive to changes in economic conditions. In the construction industry, for example, em ployment fluctuates with the level of commercial and industrial building activity. When construction activity falls, jobs are scarce, and even experienced millwrights may face layoffs or shortened workweeks. However, in capital intensive industries such as manufacturing, the need to replace, maintain, and repair machinery should give most millwrights a relative degree of job stability. In addition, a trend towards replacing rather than repairing machinery may cause some employers to hire more millwrights and fewer industrial re pairers because millwrights are trained in the installation and align ment of machinery as well as its repair. Earnings Median weekly earnings of full-time millwrights were $596 in 1992; the middle 50 percent earned between $479 and $724. The lowest 10 percent earned less than $335, and the top 10 percent earned more than $849. However, earnings vary by industry and geographic lo cation. Many millwrights belong to labor unions. Related Occupations To set up machinery for use in a plant, millwrights must know how to use hoisting devices and how to assemble, disassemble, and in some cases repair machinery. Other workers with similar job duties are industrial machinery repairers, mobile heavy equipment mechanics, aircraft mechanics and engine specialists, diesel mechanics, farm equipment mechanics, ironworkers, and machine assemblers. 26 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis Sources of Additional Information For further information on apprenticeship programs, write to the Apprenticeship Council of your State’s labor department, local of fices of your State employment service, or local firms that employ millwrights. In addition, you may contact: ry The United Brotherhood of Carpenters and Joiners of America, 101 Con stitution Ave. NW., Washington DC 20001. ■ ^■Association for Manufacturing Technology, 7901 Westpark Dr., Mc lean, VA 22102. X3" Equipment Service Association, P.O. Box 485, Plymouth, IN 46563. tw Associated General Contractors of America, 1957 E St. NW., Washing ton, DC 20006. Mobile Heavy Equipment Mechanics (D.O.T. 620.261-022, .281-042, .381-014) Nature of the Work Mobile heavy equipment is indispensable to construction, logging, surface mining, and other industrial activities. Mobile heavy equip ment mechanics service and repair the engines, transmissions, hy draulics, electrical systems, and other components of equipment such as motor graders, trenchers and backhoes, crawler-loaders, and stripping and loading shovels. (Mechanics who specialize in ser vicing only diesel engines are discussed in the Handbook statement on diesel mechanics.) Mobile heavy equipment mechanics perform routine mainte nance on the diesel engines that power most heavy equipment, and, if an operator reports a malfunction, they search for its cause. First, they inspect and operate the equipment to diagnose the nature of the repairs required. They may partially dismantle the engine, examin ing parts for damage or excessive wear. Then they repair, replace, clean, and lubricate the parts as necessary, and reassemble and test the engine for operating efficiency. If repairs to the drive train are needed, mechanics may remove and repair the transmission or dif ferential. Many types of mobile heavy equipment use hydraulics to raise and lower movable parts such as scoops, shovels, log forks, or scraper blades. Repairing malfunctioning hydraulic components is an important responsibility of mobile heavy equipment mechanics. When the hydraulic apparatus loses power, mechanics examine it for hydraulic fluid leaks and replace ruptured hoses or worn gaskets on fluid reservoirs. Occasionally, more extensive repairs are re quired, such as replacing a defective hydraulic pump. Mobile heavy equipment mechanics perform a variety of other types of repairs. They diagnose and correct electrical problems and replace defective electronic components. They also may disassemble and repair crawler undercarriages and track assemblies. Occasion ally, mechanics may weld broken body and structural parts, using electric or gas welders. Many mechanics work in small repair shops of construction con tractors, logging and mining companies, and local government road maintenance departments. They typically perform routine mainte nance and minor repairs necessary to keep the equipment in opera tion. Mechanics in larger repair shops—particularly those of mobile heavy equipment dealers and the Federal Government—perform more difficult repairs, such as rebuilding or replacing engines, re pairing hydraulic fluid pumps, or correcting electrical problems. Mechanics in some large shops specialize in one or two types of work, such as hydraulics or electrical systems. Mobile heavy equipment mechanics use a variety of tools in their work, including common handtools such as pliers, wrenches, and screwdrivers and power tools such as pneumatic wrenches. They use micrometers and gauges to measure wear on parts, and a variety of testing equipment. For example, they often use tachometers and dy namometers to locate engine malfunctions; when working on elec trical systems, they may use ohmmeters, ammeters, and voltmeters. ?Mt£l Repairing hydraulic components and cables are important duties of mobile heavy equipment mechanics. Working Conditions Most mobile heavy equipment repair shops are well ventilated, lighted, and heated. Many mechanics work mostly indoors in shops, but others work as field service mechanics and spend much of their time away from the shop working outdoors. When mobile heavy equipment breaks down at a construction site, it may be too difficult or expensive to bring it into a repair shop, so a field service mechanic is sent to the job site to make repairs. Generally, the more exper ienced mobile heavy equipment mechanics specialize in field service; they usually drive specially equipped trucks and sometimes must travel many miles to reach disabled machinery. For many mechan ics, the independence and challenge of field work outweigh the occa sional long hours or bad weather, but other mechanics are more comfortable with the routine of shop work and the opportunity to work as part of a team. Mechanics handle greasy and dirty parts and often work in awk ward or cramped positions. They sometimes must lift heavy tools and parts. Mechanics must be careful to avoid burns, bruises, and cuts from hot engine parts and sharp edges of machinery. However, serious accidents may be prevented when the shop is kept clean and orderly and safety practices are observed. Employment Mobile heavy equipment mechanics held about 96,000 jobs in 1992. Half worked for mobile heavy equipment dealers and construction contractors. Over one-fifth were employed by Federal, State, and lo cal governments; the Department of Defense is the primary Federal employer. Other mobile heavy equipment mechanics worked for surface mine operators, public utility companies, logging camps and contractors, and heavy equipment rental and leasing companies. Still others repaired equipment for machinery manufacturers, air lines, railroads, steel mills, and oil and gas field companies. Fewer than 1 out of 10 mobile heavy equipment mechanics was self-em ployed. Mobile heavy equipment mechanics are employed in every sec tion of the country, but most work near cities and towns, where most construction takes place. Training, Other Qualifications, and Advancement For trainee jobs, employers hire persons with mechanical aptitude who are high school graduates and at least 18 years of age. They https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis seek persons knowledgeable about the fundamentals of diesel en gines, transmissions, electrical systems, and hydraulics. Although some persons are able to acquire these skills on their own or by working as helpers to experienced mechanics, most employers pre fer to hire graduates of formal training programs in diesel or heavy equipment mechanics. As heavy equipment has become more technologically advanced, formal training programs have become a recommended way of ob taining the knowledge and skills needed for mobile heavy equipment repair. Training programs in diesel and heavy equipment mechanics are given by vocational and technical schools and community and junior colleges. Some 1- to 2-year programs lead to a certificate of completion; others lead to an associate degree if they are supple mented with additional academic courses. They provide a founda tion in the basics of diesel and heavy equipment technology, includ ing hydraulics, and enable trainee mechanics to advance more rapidly to the journey, or experienced worker, level. Training in the fundamentals of electronics is also essential because new mobile heavy equipment increasingly features electronic controls and sens ing devices. High school courses in automobile mechanics, physics, chemis try, and mathematics provide an essential foundation for a career as a mechanic. Good reading and basic mathematics skills and a basic understanding of scientific principles are needed to help a mechanic learn important job skills and to keep abreast of new technology through the study of technical manuals. Experience working on die sel engines and heavy equipment acquired in the Armed Forces also is valuable. Persons who learn the basics of mobile heavy equipment mechan ics largely on the job start as helpers—cleaning parts, lubricating, fueling equipment, and cleaning up the shop. By studying training and technical manuals and observing and working with experienced mechanics, they may earn promotion to a trainee mechanic posi tion. Through a combination of formal and on-the-job training, trainee mechanics acquire the knowledge and skills to efficiently service and repair the particular types of equipment handled by the shop. Beginners are assigned relatively simple service and repair tasks. As they gain experience and become more familiar with the equipment, they are assigned increasingly difficult jobs, and are exposed to a greater variety of equipment. Many employers send trainee mechanics to training sessions con ducted by heavy equipment manufacturers. These sessions, which typically last up to 1 week, provide intensive instruction in the re pair of a manufacturer’s equipment. Some sessions focus on particu lar components found in all of the manufacturer’s equipment, such as diesel engines, transmissions, axles, and electrical systems. Other sessions focus on particular types of equipment, such as crawlerloaders and crawler-dozers. As they progress, trainees may periodi cally attend additional training sessions. Experienced mechanics also occasionally attend training sessions to gain familiarity with new technology or with types of equipment they may never have re paired. Mobile heavy equipment mechanics usually must buy their own handtools, although employers furnish power tools and test equip ment. Trainee mechanics are expected to accumulate their own tools as they gain experience. Many experienced mechanics have thousands of dollars invested in tools. Experienced mechanics may advance to field service jobs, where they have greater opportunity to tackle problems independently and earn overtime pay. Mechanics who have leadership ability may be come shop supervisors or service managers. Some mechanics open their own repair shops. Job Outlook Employment of mobile heavy equipment mechanics is expected to grow more slowly than the average for all occupations through the year 2005. Increasing numbers of mechanics will be required in re pair shops of equipment dealers and rental and leasing companies as the growing complexity of mobile heavy equipment necessitates more repairs being done by professionals. More mechanics also will be needed by all levels of government to service construction equip ment that is used to repair and maintain the country’s system of 27 highways and bridges. But employment of mechanics will increase more slowly at the Federal level as defense-related spending is trimmed. Employment of mechanics by construction contractors will increase more slowly as more of the equipment in use is rented or leased. The majority of job openings will result from the need to replace mechanics who retire or leave the labor force. Opportunities should generally be good for persons who have completed formal training programs in diesel or heavy equipment mechanics. Persons without formal training are expected to encounter growing diffi culty entering this occupation. As the economy grows, growth of construction activity should re sult in the use of more mobile heavy equipment, which would in crease the requirements for periodic service and repair. Various kinds of equipment will be needed in increasing numbers to grade construction sites, excavate basements, lay water and sewer lines, and put in streets. In addition, construction of new highways and bridges and repair or rebuilding of existing ones will also require more mechanics for servicing the equipment. Since construction and mining are sensitive to changes in the level of economic activity, mobile heavy equipment may be idled during downturns. In addition, winter is traditionally the slack season for construction activity, particularly in colder regions. Fewer mechan ics may be needed during periods when equipment is used less inten sively, but employers usually try to retain experienced workers. However, employers may be reluctant to hire inexperienced workers during slack periods. Earnings Median weekly earnings of mobile heavy equipment mechanics were about $516 in 1992. The middle 50 percent earned from around $412 to $644 a week; the lowest 10 percent earned less than $318 a week, and the top 10 percent earned over $845 a week in 1992. Some mobile heavy equipment mechanics are members of unions. The unions include the International Association of Machinists and Aerospace Workers; the International Union of Operating Engi neers; and the International Brotherhood of Teamsters. Related Occupations Workers in other occupations who repair and service diesel-pow ered vehicles and heavy equipment include railcar repairers and die sel, farm equipment, and mine machinery mechanics. Sources of Additional Information More details about work opportunities for mobile heavy equipment mechanics may be obtained from local mobile heavy equipment dealers, construction contractors, surface mining companies, and government agencies. Local offices of the State employment service may also have information on work opportunities and training pro grams. spark plugs, ignition points, valves, and carburetors. Routine main tenance is normally a major part of the mechanic’s work. When breakdowns occur, mechanics diagnose the cause and re pair or replace the faulty parts. The mark of a skilled mechanic is the ability to diagnose mechanical, fuel, and electrical problems and to make repairs in a minimum amount of time. A quick and accu rate diagnosis requires problem-solving ability as well as a thorough knowledge of the equipment’s operation. The mechanic first obtains a description of the symptoms of the problem from the owner, and then, if possible, operates the equipment to observe the symptoms. The mechanic may have to use special testing equipment and disas semble some components for further examination. After pinpoint ing the cause of the problem, the needed adjustments, repairs, or replacements are made. Some jobs require only the adjustment or replacement of a single item, such as a carburetor or fuel pump, and may be completed in less than an hour. In contrast, a complete en gine overhaul may require a number of hours, because the mechanic must disassemble and reassemble the engine to replace worn valves, pistons, bearings, and other internal parts. Motorcycle, boat, and small-engine mechanics use common handtools such as wrenches, pliers, and screwdrivers, as well as power tools such as drills and grinders. Engine analyzers, compres sion gauges, ammeters and voltmeters, and other testing devices help mechanics locate faulty parts and tune engines. Hoists may be used to lift heavy equipment such as motorcycles, snowmobiles, or boats. Mechanics often refer to service manuals for detailed direc tions and specifications while performing repairs. Mechanics usually specialize in the service and repair of one type of equipment, although they may work on closely related products. Motorcycle mechanics repair and overhaul motorcycles, motor scooters, mopeds, and all-terrain vehicles. Besides engines, they may work on transmissions, brakes, and ignition systems, and make mi nor body repairs. Because many motorcycle mechanics work for dealers that service only the products they sell, mechanics may spe cialize in servicing only a few of the many makes and models of motorcycles. Motorboat mechanics repair and adjust the engines and electrical and mechanical equipment of inboard and outboard marine engines. Most small boats have portable outboard engines that can be re moved and brought into the repair shop. Larger craft, such as cabin cruisers and commercial fishing boats, are powered by diesel or gas oline inboard or inboard-outdrive engines, which are only removed for major overhauls. Motorboat mechanics may also work on pro pellers, steering mechanisms, marine plumbing, and other boat equipment. Small-engine mechanics service and repair outdoor power equip ment such as lawnmowers, garden tractors, and chain saws. They also may occasionally work on portable generators, go-carts, and snowmobiles. Motorcycle, Boat, and Small-Engine Mechanics (D.O.T. 620.281-054, .684-026; 623.261, .281-038, -042; 625.281-018, -026, -030,-034, .381; 721.281-022) Nature of the Work Although the engines that power motorcycles, boats, and lawn and garden equipment are usually smaller than those that power auto mobiles and trucks, they have many things in common, including breakdowns. Motorcycle, boat, and small-engine mechanics repair and service power equipment ranging from chain saws to yachts. Small engines, like larger engines, require periodic servicing to minimize the possibility of breakdowns and keep them operating at peak efficiency. At routine intervals, mechanics adjust, clean, lubri cate, and, when necessary, replace worn or defective parts such as 28 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis ■ -.- Motorboat mechanics repair the engines and electrical and mechanical equipment of marine engines. Working Conditions Motorcycle, boat, and small-engine mechanics usually work in re pair shops that are well lighted and ventilated, but which are some times noisy when engines are being tested. However, motorboat mechanics may work outdoors in all weather when repairing in board engines aboard boats; they may have to work in cramped or awkward positions to reach a boat’s engine. In northern States, motorcycles, boats, lawnmowers, and other equipment are used less, or not at all, during the winter, and mechanics may work fewer than 40 hours a week; many mechanics are only hired temporarily during the busy spring and summer sea sons. Some of the winter slack is taken up by scheduling time-con suming engine overhauls and working on snowmobiles and snow blowers. Many mechanics may work considerably more than 40 hours a week when the weather is warmer in the spring, summer, and fall. Employment Motorcycle, boat, and small-engine mechanics held over 46,000jobs in 1992. About 11,000 were motorcycle mechanics, while the re mainder specialized in the repair of boats or outdoor power equip ment such as lawnmowers, garden tractors, and chain saws. More than one-quarter of all motorcycle, boat, and small-engine mechan ics worked for dealers of boats, motorcycles, and miscellaneous ve hicles. Others were employed by independent repair shops, marinas and boat yards, equipment rental companies, and hardware and lawn and garden stores. Nearly one-third were self- employed. Training, Other Qualifications, and Advancement Due to the increasing complexity of motorcycles, most employers prefer to hire motorcycle mechanics who are graduates of formal training programs. However, because technology has not had as great an impact on boat and outdoor power equipment, most boat and small-engine mechanics learn their skills on the job. For trainee jobs, employers hire persons with mechanical aptitude who are knowledgeable about the fundamentals of small 2- and 4-cycle en gines. Many trainees develop an interest in mechanics and acquire some basic skills through working on automobiles, motorcycles, boats, or outdoor power equipment as a hobby, or through mechanic vocational training in high school, vocational and techni cal schools, or community colleges. A growing number also prepare for their careers by completing training programs in motorcycle, marine, or small-engine mechanics, but only a relatively small num ber of such specialized programs exist. Trainees begin by learning routine service tasks under the gui dance of experienced mechanics, such as replacing ignition points and spark plugs, or taking apart, assembling, and testing new equip ment. Equipment manufacturers’ service manuals are an important training tool. As trainees gain experience and proficiency, they pro gress to more difficult tasks, such as diagnosing the cause of break downs or overhauling engines. Up to 3 years of training on the job may be necessary before an inexperienced beginner becomes skilled in all aspects of the repair of some motorcycle and boat engines. Employers sometimes send mechanics and trainees to special training courses conducted by motorcycle, boat, and outdoor power equipment manufacturers or distributors. These courses, which can last as long as 2 weeks, are designed to upgrade the worker’s skills and provide information on repairing new models. Most employers prefer to hire high school graduates for trainee mechanic positions, but will accept applicants with less education if they possess adequate reading, writing, and arithmetic skills. Many equipment dealers employ students part time and during the sum mer to help assemble new equipment and perform minor repairs. Helpful high school courses include small-engine repair, automobile mechanics, science, and business arithmetic. Knowledge of basic electronics is increasingly desirable for mo torcycle, boat, and small-engine mechanics. Electronics are increas ingly being used in engine controls, instrument displays, and a vari ety of other components of motorcycles, boats, and outdoor power equipment. Mechanics should be familiar with at least the basic principles of electronics in order to recognize when an electronic https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis malfunction may be responsible for a problem, and be able to test and replace electronic components. Motorcycle, boat, and small-engine mechanics are sometimes re quired to furnish their own handtools. Employers generally provide some tools and test equipment, but beginners are expected to gradu ally accumulate handtools as they gain experience. Some exper ienced mechanics have thousands of dollars invested in tools. Some mechanics are able to use skills learned through repairing motorcycles, boats, and outdoor power equipment to advance to higher paying jobs as automobile, truck, or heavy equipment mechanics. In larger shops, mechanics with leadership ability can advance to supervisory positions such as shop supervisor or service manager. Mechanics who are able to raise enough capital may open their own repair shops or equipment dealerships. Job Outlook Employment of motorcycle, boat, and small-engine mechanics is ex pected to grow about as fast as the average for all occupations through the year 2005. The majority ofjob openings are expected to occur because many experienced motorcycle, boat, and small-en gine mechanics leave each year to transfer to other occupations, or retire or stop working for other reasons. Job prospects should be es pecially favorable for persons who complete mechanic training pro grams. Growth of personal disposable income over the 1992-2005 period should provide consumers with more discretionary dollars to buy boats, lawn and garden power equipment, and motorcycles—requir ing more mechanics to keep the growing amount of equipment in operation. In addition, beginning in the late 1990’s, the number of persons between the ages of 18 and 24 should begin to grow. Motor cycle usage should continue to be popular with persons in this age group, who historically have the greatest proportion of motorcycle enthusiasts. Motorcycles have also been increasing in popularity with persons between the ages of 25 and 40, a group with more dis posable income to spend on recreational equipment such as motorcycles and boats. Recreational boating is expected to continue to be popular, and construction of new single-family houses will result in an increase in the lawn and garden equipment in operation, increasing the need for mechanics. The continuing shift of the Nation’s population to the South and West where warm weather seasons are longer—and equipment use greater—should also contribute to an increase in de mand for mechanics. In addition, more mechanics may be required if the growing complexity of the engines of motorcycles, boats, and outdoor power equipment forces more consumers to turn to profes sional mechanics for maintenance and repair services. Earnings Motorcycle, boat, and small-engine mechanics who usually worked full time had median earnings of about $435 a week in 1992. The middle 50 percent earned between $330 and $499 a week. The low est paid 10 percent earned less than $263 a week, while the highest paid 10 percent earned over $749 a week. Motorcycle, boat, and small-engine mechanics tend to receive few fringe benefits in small shops, but those employed in larger shops often receive paid vacations and sick leave and health insurance. Some employers also pay for work-related training and provide uniforms. Related Occupations The work of motorcycle, boat, and small-engine mechanics is closely related to that of mechanics and repairers who work on other types of mobile equipment powered by internal combustion engines. Related occupations include automotive mechanic, diesel mechanic, farm equipment mechanic, and mobile heavy equipment mechanic. Sources of Additional Information For more details about work opportunities, contact local motorcy cle, boat, and lawn and garden equipment dealers, and boat yards and marinas. Local offices of the State employment service also may have information about employment and training opportunities. 29 Musical Instrument Repairers and Tuners (D.O.T. 730.281-014, -026, -038, -050, -054, .361, .381-010, -026, -034, -038, -042, -058, .681-010, .684-022, -026, and -094) Nature of the Work Musical instruments are a source of entertainment and recreation for millions of people. Maintaining these instruments so they per form properly is the job of musical instrument repairers and tuners. The occupation includes piano tuners and repairers (often called pi ano technicians); pipe-organ tuners and repairers; and brass, wood wind, percussion, or string instrument repairers. Piano tuners adjust piano strings to the proper pitch. A string’s pitch is the frequency at which it vibrates—and produces sound— when it is struck by one of the piano’s wooden hammers. Tuners first adjust the pitch of the “A” string. Striking the key, the tuner compares the string’s pitch with that of a tuning fork. Using a tun ing hammer (also called a tuning lever or wrench), the tuner turns a steel pin to tighten or loosen the string until its pitch matches that of the tuning fork. The pitch of each of the other strings is set in rela tion to the “A” string. The standard 88-key piano has 230 strings and can be tuned in about an hour and a half. The performance of a piano also can be affected by problems with any of its thousands of wooden, steel, iron, ivory, and felt parts. Pi ano repairers locate and correct these problems. Repairers also tune pianos. To diagnose problems, repairers talk with customers and partially dismantle pianos to inspect parts. Repairers may realign moving parts, replace old or worn ones, or completely rebuild pianos. Re pairers use common handtools as well as special ones, such as regu lating, repining, and restringing tools. Some piano tuners service pianos that have built-in computers that control humidity, assist in recording, or convert the piano into an automatic player-piano. As sales of these sophisticated pianos in crease, more piano repair work will require some knowledge of elec tronics. Pipe-organ repairers tune, repair, and install organs that make music by forcing air through flue pipes or reed pipes. (Repairers who service electronic organs are included in the statement on elec tronic home entertainment equipment repairers elsewhere in the Handbook.) The flue pipe sounds when a current of air strikes a metal lip in the side of the pipe. The reed pipe sounds when a current of air vibrates a brass reed inside the pipe. To tune an organ, repairers first match the pitch of the “A” pipes with that of a tuning fork. The pitch of other pipes is set by compar ing it with that of the “A” pipes. To tune a flue pipe, they move the metal slide that increases or decreases the pipe’s “speaking length.” To tune a reed pipe, the tuner alters the length of the brass reed. A day or more may be needed to do this because most organs have hundreds of pipes. Pipe-organ repairers locate problems, repair or replace worn parts, and clean pipes. Repairers also assemble organs onsite in churches and auditoriums, following manufacturer’s blueprints. They use hand and power tools to install and connect the air chest, blowers, air ducts, pipes, and other components. They may work in teams and be assisted by helpers. A job may take several weeks or even months, depending on the size of the organ. Violin repairers adjust and repair bowed instruments, such as vio lins, violas, and cellos, using a variety of handtools. They find de fects by inspecting and playing instruments. They remove cracked or broken sections, repair or replace defective parts, and restring in struments. They also fill in scratches with putty, sand rough spots, and apply paint or varnish. Guitar repairers inspect and play the instrument to determine de fects. They remove and replace levels using handtools, and fit wood and metal replacement parts. They reassemble and string the gui tars. Brass and woodwind instruments include trumpets, cornets, French horns, trombones, tubas, clarinets, flutes, saxophones, oboes, and bassoons. Brass and wind instrument repairers clean, ad just, and repair these instruments. They move mechanical parts or 30 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis play scales to find defects. They may unscrew and remove rod pins, keys, and pistons, and remove soldered parts using gas torches. They repair dents in metal instruments using mallets or burnishing tools. They fill cracks in wood instruments by inserting pinning wire and covering them with filler and also replace worn pads and corks. Percussion instrument repairers work on drums, cymbals, and xy lophones. In order to repair a drum, they remove drum tension rod screws and rods by hand or using a drum key. They cut new drum heads from animal skin, stretch the skin over rimhoops and tuck it around and under the hoop using hand tucking tools. They may op erate a drill press or hand power drill to drill holes at the inside end of cracks in cymbals, gongs, or similar instruments, to prevent their advance, and cut out sections around cracks using shears or grind ing wheels. They also replace xylophone bars and wheels. Working Conditions The work of musical instrument repairers and tuners is relatively safe, although they may suffer small cuts and bruises. Most brass, woodwind, percussion, and string instrument repairers work in re pair shops or music stores. Piano and organ repairers and tuners usually work on instruments in homes, schools, and churches and may spend several hours a day driving. Salaried repairers and tuners work out of a shop or store; the self-employed generally work out of their homes. Employment Musical instrument repairers and tuners held about 12,000 jobs in 1992. Most worked on pianos. About two-thirds were self-em ployed. Eight of 10 wage and salary repairers and tuners worked in music stores, and most of the rest worked in repair shops or for mu sical instrument manufacturers. Training, Other Qualifications, and Advancement For musical instrument repairer and tuner jobs, employers prefer people with posthigh school training in music repair technology. Some musical instrument repairers and tuners learn their trade on the job, but employers willing to provide on-the-job training are dif ficult to find. A few music stores, large repair shops, and self-em ployed repairers and tuners hire inexperienced people as trainees to learn to tune and repair instruments under the supervision of exper ienced workers. Trainees may also sell instruments, clean up, and do other routine work. Usually 2 to 5 years of training and practice are needed to become fully qualified. A small number of technical schools and colleges offer courses in piano technology or brass, woodwind, string, and electronic musical instrument repair. A few music repair schools offer 1- or 2-year courses. There are also home-study (correspondence school) courses in piano technology. Graduates of these courses generally refine their skills by working for a time with an experienced tuner or technician. Piano tuners adjust piano strings to the proper pitch. Music courses help develop the student’s ear for tonal quality. The ability to play an instrument is helpful. Knowledge of wood working is useful for repairing instruments made of wood. Repairers and tuners need good hearing, mechanical aptitude, and manual dexterity. For those dealing directly with customers, a neat appearance and a pleasant, cooperative manner are important. Musical instrument repairers keep up with developments in their fields by studying trade magazines and manufacturers’ service manuals. The Piano Technicians Guild helps its members improve their skills through training conducted at local chapter meetings and at regional and national seminars. Guild members also can take a series of tests to earn the title Registered Piano Technician. Re pairers and technicians who work for large dealers or repair shops can advance to supervisory positions or go into business for them selves. Job Outlook Musical instrument repairer and tuner jobs are expected to increase more slowly than the average for all occupations through the year 2005. Although the number of people employed as musicians will increase, the number of students of all ages playing musical instru ments is expected to grow only slowly. Yet, consumers should con tinue to buy more expensive instruments, so they should be willing to spend more on tuning and repairs to protect the value of their in struments. Replacement needs will be high because many repairers and tun ers are near retirement age. However, training is difficult to get be cause there are only a few schools that offer training programs, and few experienced workers are willing to take on apprentices. There fore, opportunities for those who do get training should be excellent. In fact, unless training opportunities expand, the number of people employed as tuners and repairers could decline. Earnings According to the limited information available, repairers and tuners employed by retail music stores averaged about $20,000 in 1992. Self-employed repairers and tuners averaged almost $40,000. Related Occupations Musical instrument repairers need mechanical aptitude and manual dexterity. Electronic home entertainment equipment repairers, vending machine servicers and repairers, home appliance and power tool repairers, and computer and office machine repairers all require similar talents. that items are kept at the right temperature. They are also responsi ble for keeping the machines clean. Because many vending machines dispense food, these workers must comply with State and local pub lic health and sanitation standards. Servicers make sure machines operate correctly. When checking complicated electrical and electronic machines, such as beverage dispensers, they make sure that the machines mix drinks properly and that refrigeration and heating units work correctly. On the rela tively simple gravity-operated machines, servicers check handles, springs, plungers, and merchandise chutes. They also test coin and change-making mechanisms. When installing the machines, they make the necessary water and electrical connections and recheck the machines for proper operation. They also must comply with lo cal plumbing and electrical codes. Preventive maintenance—avoiding trouble before it starts—is a major job of these workers. For example, they periodically clean re frigeration condensers, lubricate mechanical parts, and adjust ma chines to perform properly. If a machine breaks down, vending machine repairers inspect it first for obvious problems, such as loose electrical wires, malfunc tions of the coin mechanism, and leaks. If the problem cannot be readily located, they may refer to technical manuals and wiring dia grams and use testing devices such as electrical circuit testers to find defective parts. Repairers sometimes fix faulty parts at the site, but they often install replacements and take broken parts to the com pany shop for repair. When servicing electronic machines, repairers may only have to replace a circuit board or other component. They also repair microwave ovens used to heat food dispensed from ma chines. In repair and maintenance work, repairers use hammers, pliers, pipe cutters, soldering guns, wrenches, screwdrivers, and electronic testing devices. In the repair shop, they may use power tools, such as grinding wheels, saws, and drills as well as voltmeters, ohmmeters, oscilloscopes, and other testing equipment. Vending machine servicers and repairers employed by small com panies may both fill and fix machines on a regular basis. These com bination servicers-repairers stock machines, collect money, fill coin and currency changers, and repair machines when necessary. Servicers and repairers also do some clerical work, such as filing reports, preparing repair cost estimates, ordering parts, and keeping daily records of merchandise distributed. However, many of the new computerized machines reduce the paperwork that a servicer performs. Sources of Additional Information Details about job opportunities may be available from local music instrument dealers and repair shops. For general information about piano technicians and a list of schools offering courses in piano technology, write to: W Piano Technicians Guild, 3930 Washington St., Kansas City, MO 64111 2963. For general information on musical instrument repair, write to: National Association of Professional Band Instrument Repair Techni cians (NAPBIRT), P.O. Box 51, Normal, IL 61761. Vending Machine Servicers and Repairers (D.O.T. 319.464-014 and 639.281-014) Nature of the Work Coin-operated vending machines are a familiar sight. These ma chines dispense many types of refreshments, from cold soft drinks to hot meals. Vending machine servicers and repairers install, service, and stock these machines and keep them in good working order. Vending machine servicers periodically visit coin-operated ma chines that dispense soft drinks, candy and snacks, and food items. They collect coins from the machines, restock merchandise, change labels to indicate new selections, and adjust temperature gauges so https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis Electronic circuits are important components of vending machines. 31 Working Conditions Some vending machine repairers work primarily in company repair shops, but many servicers and repairers spend much of their time on the road visiting machines wherever they have been placed. Vending machines operate around the clock, so repairers often work at night and on weekends and holidays. Vending machine repair shops generally are quiet, well lighted, and have adequate work space. However, when servicing machines on location, the work may be done where pedestrian traffic is heavy, such as in busy supermarkets, industrial complexes, offices, or schools. Repair work is relatively safe, although servicers and re pairers must take care to avoid hazards such as electrical shocks and cuts from sharp tools and metal objects. They also must follow safe work procedures, especially when moving heavy vending machines or working with electricity and radiation from microwave ovens. Employment Vending machine servicers and repairers held about 20,000 jobs in 1992. Most repairers work for vending companies that sell food and other items through machines. Others work for soft drink bottling companies that have their own coin-operated machines. Some work for companies that own video games, pin-ball machines, juke boxes, and similar types of amusement equipment. Although vending ma chine servicers and repairers are employed throughout the country, most are located in areas with large populations and many coin and vending machines. Training, Other Qualifications, and Advancement Some vending machine servicers and repairers enter the occupation as route drivers or general shop helpers and learn to fill and fix ma chines informally on the job by observing, working with, and receiv ing instruction from experienced repairers. Many employers prefer to hire high school graduates, but em ployers often hire applicants without a diploma if they are otherwise qualified. High school or vocational school courses in electricity, re frigeration, and machine repair are an advantage in qualifying for entry jobs. Employers usually require applicants to demonstrate mechanical ability, either through their work experience or by scor ing well on mechanical aptitude tests. Because vending machine ser vicers and repairers sometimes handle thousands of dollars in mer chandise and cash, employers hire persons who have a record of honesty and respect for the law. The ability to deal tactfully with people also is important. A commercial driver’s license and a good driving record are essential for most vending machine repairer jobs. Electronics are becoming more prevalent in vending machines, so employers increasingly prefer applicants to have some training in electronics. Technologically advanced machines with features such as multilevel pricing, inventory control, and scrolling messages ex tensively use electronics and microchip computers. Some vocational high schools and junior colleges offer 1- to 2-year training programs in basic electronics for vending machine servicers and repairers. Beginners may start their training with simple jobs such as clean ing or painting machines. They then may learn to rebuild ma chines—removing defective parts, repairing, adjusting, and testing the machines. Next, they accompany an experienced repairer on ser vice calls, and finally make visits on their own. This learning process may take from 6 months to 3 years, depending on the individual’s abilities, previous education, types of machines, and the quality of instruction. The National Automatic Merchandising Association has estab lished an apprenticeship program for vending machine repairers. 32 https://fraser.stlouisfed.org Federal Reserve Bank of St. Louis Apprentices receive 144 hours of home-study instruction in subjects such as basic electricity and electronics, blueprint reading, customer relations, and safety. Upon completion of the program, performance and written tests must be passed to become certified. To learn about new machines, repairers and servicers sometimes attend training sessions sponsored by manufacturers, which may last from a few days to several weeks. Both trainees and experienced workers sometimes take evening courses in basic electricity, elec tronics, microwave ovens, refrigeration, and other related subjects. Skilled servicers and repairers may be promoted to supervisory jobs. Job Outlook Employment of vending machine servicers and repairers is expected to decline slightly through the year 2005. More vending machines are likely to be installed in industrial plants, hospitals, stores, and other business establishments to meet the public demand for vend ing machine items. In addition, the range of products dispensed by machine can be expected to increase as vending machines become more automated and more are built with microwaves, mini- refrig erators, and freezers. However, improvements in technology should reduce breakdowns, so the employment of repairers will not grow. Nevertheless, job openings will arise as experienced workers trans fer to other occupations or leave the labor force. Persons with some background in electronics should have the best job prospects because electronic circuitry is an important compo nent of vending machines. If firms cannot find trained or exper ienced workers, they are likely to train qualified route drivers or hire inexperienced people who have acquired some mechanical, electri cal, or electronic training by taking high school or vocational courses. Earnings According to a survey conducted by the National Automatic Mer chandising Association, the average hourly wage rate for nonunion vending machine servicers was $7.63 in 1992, with rates ranging from just under $5.00 to nearly $14.00 an hour, depending on the size of the firm and the region of the country. Nonunion repairers averaged $9.53 an hour, but rates ranged from $5.00 to $18.00. Ser vicers and repairers who were members of unions generally earned slightly more. Most vending machine repairers work 8 hours a day, 5 days a week, and receive premium pay for overtime. Some union contracts stipulate higher pay for nightwork and for emergency repair jobs on weekends and holidays. Some vending machine repairers and servicers are members of the International Brotherhood of Teamsters. Related Occupations Other workers who repair equipment with electrical and electronic components include home appliance and power tool repairers, elec tronic equipment repairers, and general maintenance mechanics. Sources of Additional Information Further information on job opportunities in this field can be ob tained from local vending machine firms and local offices of the State employment service. For general information and a list of schools offering courses in vending machine repair, write to: National Automatic Merchandising Association, 20 N. Wacker Dr., Suite 3500, Chicago, IL 60606-3102. ☆ U.S. GOVERNMENT PRINTING OFFICE: 1994 363-539 2450-16